Skip to main content

High speed highway repair

A high speed highway rehabilitation has seen the repaving of a 1.5km stretch of road in just two night shifts. A Vögele SUPER 1800-2 paver fitted with one of the firm's SprayJet modules helped boost productivity and cut operating costs for Dutch contractor MNO Vervat.
February 29, 2012 Read time: 3 mins
Compaction equipment from Hamm was used to complete the surface work carried out by the Vögele paver
A high speed highway rehabilitation has seen the repaving of a 1.5km stretch of road in just two night shifts. A 1194 Vögele SUPER 1800-2 paver fitted with one of the firm's SprayJet modules helped boost productivity and cut operating costs for Dutch contractor 1642 MNO Vervat. The contract was the first time that the paving team had used its new Vögele SUPER 1800-2 with SprayJet Module in the Netherlands and has been used on a highway upgrade on the A6 near Amsterdam. The team quickly learned the operation of the machine and as surface upgrade was to be carried out by a thin overlay paved on spray seal, hot on hot, the paver applied emulsion and laid asphalt in one pass.

The A6 stretches from Amsterdam to Heerenveen in the north of the country and the surface course needed replacing for a 1.5km section to the north of Amsterdam. The first step involved milling off 20mm of the old surface between the Almeerderzand and Almere-Stad-West junctions using a 2395 Wirtgen planer fitted with a fine milling drum, before the new surfacing was to be paved.

This approach was used as the contractor, MNO Vervat, had convinced the authorities that using the Microville material for a thin overlay, with spray seal, hot on hot, was an effective solution. M Zwaan of the Dutch Ministry of Transport is responsible for road construction in the Amsterdam region and explained, "We wanted a low-budget rehabilitation of the motorway section, as a longer stretch of the A6 will undergo reconstruction in about 2-3 years' time. The offer submitted for paving the thin overlay was €500,000 cheaper than for conventional methods of pavement rehabilitation."

The paving team had just two nights to lay new surface course and the three lanes being resurfaced had an overall width of 15m while around the two junctions, the maximum width was 24m. All told, 30,000m2 of asphalt pavement needed rehabilitating. For the right-hand and middle lanes, the paving team used the paver's maximum pave and spray width. And when paving in 6m width, the operating speed of the SUPER 1800-2 with SprayJet Module was a productive 12m/min.

A key advantage of the SprayJet concept system is its ability to apply emulsion and paving asphalt in a single pass, a major benefit when paving thin overlays, hot on hot.

For thin overlays, compaction is a focal issue when it comes to producing a strong and durable bond of layers and this job was handled by a team of three 228 Hamm rollers. Two DV 70 OV tandem rollers compacted the surface, while MNO Vervat used a HW 90 to compact the transition areas. All three rollers operated in static mode and the final density of the 20mm overlay was achieved in just a few passes. The warranty period for the surface is five years although the contractor is convinced this will last considerably longer.

For more information on companies in this article

Related Content

  • Vögele sets paving record in German capital
    September 16, 2015
    Material transfer vehicles and remixing systems are crucial to delivering quality paving. Using material transfer vehicles (MTVs) can play a major role in delivering high quality road surfaces. These units can help boost quality by minimising the risk of material or thermal segregation. A major road paving project has been carried out in Germany using innovative paving methods. For the first time ever, binder and surface courses were paved over a width of 15.5m. This paving job was carried out on a 4.2km st
  • Success of hot mix asphalt road recycling
    March 7, 2012
    Russian construction firm Kamdorstroy has carried out a successful demonstration of recycling techniques to over 60 highway officials, academics and contractors from all over the CIS states. The demonstration was carried out in co-operation with the Russian Federal Highway and Tatarstan Highway authorities and involved milling, recycling and overlaying a road with hot mix asphalt. The work was carried out on a 7.5m wide roadway with 3.8m wide lanes (with an overlap) using machinery and techniques new to Rus
  • Italian highway benefits from road recycling job
    October 3, 2014
    The latest equipment from Wirtgen has been used to recycle a stretch of Italy’s busy A4 Autostrada, one of the country’s most important highways. The Wirtgen machine was the first WR250 recycler/reclaimer to be delivered to Italy and was put to work on the A4 Turin-Trieste highway where it proved highly productive. The A4 Autostrada runs 522km from Turin to Trieste via Milan and Venice across northern Italy from west to east. The A4 is divided into five segments, the Turin-Milan, Milan-Brescia, Brescia-Pad
  • Building Egypt's world class Desert Highway
    February 9, 2012
    A huge highway upgrade project will transform the Cairo-Alexandria road link into a world-class connection as Mike Woof reports