Skip to main content

Cat paver helps ''safeguard Venice''

For centuries Venetians had given in to the Adriatic Sea, learning to celebrate its unique challenges rather than trying to hold back its tides, but that is changing. Built on an archipelago of 118 islands, with over 150 canals and over 400 bridges connecting the islands, visitors and residents to the old lagoon city travel only by water or on foot: it is considered Europe's largest car-free urban area. So the sight of a state-of-the-art Caterpillar AP655D asphalt paver is unusual, but it is assisting in a
July 23, 2012 Read time: 3 mins
The new Cat AP655D paver is used for construction of the lean concrete binding layer, with a thickness of approximately 8cm
For centuries Venetians had given in to the Adriatic Sea, learning to celebrate its unique challenges rather than trying to hold back its tides, but that is changing.

Built on an archipelago of 118 islands, with over 150 canals and over 400 bridges connecting the islands, visitors and residents to the old lagoon city travel only by water or on foot: it is considered Europe's largest car-free urban area.

So the sight of a state-of-the-art 178 Caterpillar AP655D asphalt paver is unusual, but it is assisting in a bid to safeguard the historic city for the 20 million visitors that navigate its waterways each year.

Venice has been sinking, with nearly 280mm lost in the last century, and today it experiences high tide events with a frequency eight times more than in the early 1900s. Flood tides especially threaten the city throughout the winter months and, as a result, ground floor structures are no longer habitable throughout Venice.

Safeguarding Venice is carried out by the Ministry of Infrastructure-Venice Water Authority through a consortium of Italian engineering and construction companies. In 2003, the consortium (Consorzio Venezia Nuova) started what many say is the largest public works project in Italian history. Modulo Sperimentale Elettromeccanico (Electromechanical Experimental Module or MoSE) is an ambitious project of 78 inflatable mobile flood barriers that will temporarily separate Venice from the Adriatic Sea during exceptional high-tide events. Compressed air will empty water to raise the gates, blocking incoming seawater.

Three separate inlet gate locations will be constructed, and when combined with 45km of defences previously installed along the coastline, these gates will allow even greater flexibility and control.

Temporary construction platforms are being built at the inlet sites to minimise land use; enable the transport of equipment and materials by sea; allow for dry storage, and facilitate construction and launching of the structural elements (caissons) for each row of gates. One such temporary prefabrication is currently under construction for the gates at Malamocco and Lido San Nicoló.

A new Cat AP655D with steel track undercarriage, one of the largest asphalt pavers in the Caterpillar paver line, is helping to pave each of its 18 plots, some 130,000m² in total. Each prefabricated plot needs to be capable of supporting the weight of the concrete structures, some 25m long and 15m high.

"To ensure correct construction of these large concrete elements, and avoid possible differential settlements at their base during construction, it was essential for the support surfaces of the structures to be exceptionally sound and comply with extremely precise levelling tolerances," explains Enrico Pellegrini, site manager of Grandi Lavori FINCOSIT. "This is why we decided to use the new Cat AP655D paver for construction of the lean concrete binding layer, with a thickness of approximately 8 cm." Fourteen plots have been constructed totalling 35,000m² of material, with an average daily production of approximately 2,500m².

Construction of the caissons will begin after the plots are paved, and in about 12-14 months, the Cat AP655D paver will again be put to use paving the entire area with a cement-stabilised material. The MoSE project is scheduled for completion in 2012.

The new AP655D has an operating weight of 19,165kg, and competes in the 18-19tonne major class size in EAME (Europe, Africa and the Middle East). Its versatility is said to lie in its two proven undercarriage systems, the Mobil-trac System (MTS rubber track undercarriage) or steel track undercarriage configurations. A Cat C6.6 turbocharged six-cylinder diesel engine delivers 129 kw of power and features the company's proven ACERT Technology.

For more information on companies in this article

Related Content

  • Strabag secures US$2.23billion Italian motorway build project
    March 14, 2012
    The US$2.23billion (€1.7billion) contract to build the Pedemontana Lombarda motorway in northern Italy has been won by the Strabag consortium.
  • Italian JV wins Denmark’s Storstrom Bridge construction deal
    October 27, 2017
    An Italian joint venture has won the construction contract for Denmark’s replacement 4km-long road and rail Storstrom Bridge. The Danish Road Directorate – Vejdirektoratet - awarded the work to contractors Itinera, Condotte and Grandi Lavori Fincosit along with bridge design consultant Seteco Ingegneria as a subcontractor. Estimated cost is around €280 million for the 26m-wide single-support cable-stay structure. The European Union will subsidise the work to around €15 million.
  • Developments in asphalt paving machines increases competition
    April 10, 2012
    With the asphalt paving segment split broadly into two methods, American or European,. it is no surprise that manufacturers. from these countries have dominated the market for some years. An interesting development in recent times has been seen with various European firms developing asphalt pavers to suit North American needs, including BOMAG, Dynapac and Vögele. Caterpillar and Volvo by comparison both offer both European and US-style pavers, with separate model ranges that have been developed over many ye
  • Historic Oakland Bay Bridge receives a new asphalt road surface
    March 31, 2014
    Part of an iconic US bridge has been given a new lease of life, as Mike Woof reports The western section of the historic Oakland Bay Bridge in the US state of California has recently benefited from a series of improvements to strengthen its structural integrity and also upgrade the running surface. Contractor OC Jones & Sons of Berkeley CA, paved large portions of the bridge, taking on two different projects as part of the work. First was placement of the specialised epoxy on the self-anchored suspension (S