Skip to main content

Aggregate Industries launches Automated Inspection and Testing

With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members. AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.
May 15, 2018 Read time: 2 mins
The paving zone: a hazardous area just got safer, says Aggregate Industries
With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members.


AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.

This will minimise the risk to employees during pavement construction by replacing the need for a human technician to carry out the highly dangerous task of data capture, explains Neil Leake, national technical manager at 2297 Aggregate Industries. “Traditionally, the road surfacing process requires at least one technician with each surfacing gang, working manually to gather and record data on everything from material temperatures to ride profile,” says Leake.

“During this task, technicians are not only exposed to the dangers of working in close proximity to live traffic and construction vehicles but also face a myriad of other risks including lone working and hot material interface.”

Extensive trials, he says, have proved that it has made the road surfacing process infinitely safer. Pavers and rollers can be linked together to manage the compaction process by recording the rolling temperature and the number of passes.

At the same time, it will also go a long way in plugging the industry-wide skills shortage, as it means data capture operatives can now be redeployed to other contracting areas in urgent need of skilled staff.

Meanwhile, the final element of the AIT procedure is surface texture and rolling straight edge testing of the finished pavement. Laser scanning and video recording can now be completed with improved accuracy and without the need for a human technician, meaning zero risk to employees.

“We are now using it on a number of contracts and have seen marked improvements in safety across the board. Importantly it provides enhanced  asset management data for our customers that also meets Building Information Management (BIM) compliance.”

For more information on companies in this article

Related Content

  • Cultivate better on-site safety awareness by leveraging technology with Leica Geosystems
    August 10, 2023
    When a vital fiber-optic cable was cut during construction work in Germany, the impact was huge. There were telecom disruptions affecting the greater Frankfurt area, all departures and landings at Frankfurt Airport were suspended, and Lufthansa’s global IT system crashed. Leica Geosystems says it is vital to put in place “strategies to protect people, equipment, and assets… and to emphasise the crucial role digital solutions play in ensuring safety.”
  • Cost effective road maintenance
    February 8, 2012
    Highway maintenance and repair is an easy target for cuts in highway budgets, but there are cost-effective measures that can be adopted as Patrick Smith reports. Road maintenance is an increasingly important industry that spans a worldwide market. Awareness of the need for a stable and sustainable international infrastructure, maintenance and creative rural road technologies are taking a stronger role as viable sources for a cost-effective means of preserving, developing and prolonging the life of roads wit
  • Optimising paving processes with Topcon
    November 21, 2019
    The use of sophisticated machine control technology is integral to delivering high quality and productivity for concrete paving operations
  • Rapid adoption of GPS machine control
    April 5, 2012
    The high sophistication of GPS machine control systems has resulted in a fast pace of technological advancement. The three major players in the machine control sector, Leica Geosystems, Topcon and Trimble have all made major gains in recent years. The sophistication of the latest systems can combine satellite position data from the GPS and GLONASS networks with information from total stations to provide precise, high speed machine operation. Further more the firms have also prepared themselves for the intro