Skip to main content

SICK’s Free Flow Profiler scans vehicles on the move

SICK has launched the Free Flow Profiler vehicle measurement system that enables highly accurate 3D profiling of vehicles across multiple lanes in free-flow traffic The company says that the Free Flow Profiler is a “versatile and adaptable” all-weather system. It is “ideal for vehicle tolling and classification uses, especially useful in operations such as optimal weight loading of ferries or trains and for verifying vehicle dimensions to maximise revenue recovery”. During multilane, free road movem
August 27, 2019 Read time: 3 mins
SICK’s Free Flow Profiler scans vehicles on the move
SICK has launched the Free Flow Profiler vehicle measurement system that enables highly accurate 3D profiling of vehicles across multiple lanes in free-flow traffic


The company says that the Free Flow Profiler is a “versatile and adaptable” all-weather system. It is “ideal for vehicle tolling and classification uses, especially useful in operations such as optimal weight loading of ferries or trains and for verifying vehicle dimensions to maximise revenue recovery”.  

During multilane, free road movement, SICK 2D LiDAR sensors are set up to scan traffic at a high frequency and measure vehicle length, width and height automatically. Typically, three SICK sensors will be gantry-mounted. However, the system can be enlarged to encompass multiple lanes or adapted with varying sensor layouts to obtain information for monitoring purposes. The system operates up to 40m to profile all vehicle types, from heavy road transport to passenger cars, towed vehicles and motorcycles.

Vehicle measurements are processed in the SICK Traffic Controller to produce a highly-accurate 3D model of each vehicle. The system captures vehicle dimensions, vehicle type, driving direction and lane assignment. Options to integrate vehicle classification, axle counting or detection of overheated vehicle parts can be added to meet local operator conditions and requirements.

The SICK Free Flow Profiler system can be incorporated into new facilities, retrofitted and even easily relocated. Capable of accurately profiling vehicles at speeds from 0-120kph, it can be integrated with other traffic management monitoring systems such as optical character recognition, CCTV and security.

Gantry-mounted, or direct-mounted on existing structures over traffic lanes, installation is non-disruptive without disturbance of the road surface. The IP67 protected SICK LMS511 Class 1 (eye-safe) LiDAR sensors have an operating temperature range of -30°C to +60°C.

The Free Flow Profiler software provides operators with easy access to the collected and processed data. Easy to commission with an installation wizard and simple to operate, data can be accessed via a standard web browser and downloaded via the TCP/IP interface to the customer traffic management control. History of the last 50 vehicles is displayed automatically.

“It offers a versatile solution whenever accurate 3D vehicle profile is an advantage,” says Neil Sandhu, SICK’s UK product manager for imaging, measurement and ranging. “For example, warnings of over height or over-sized vehicles, approaching bridges or tunnels or loading ferries so that the distribution of vehicles and weights is optimised. Up to 30 different automated vehicle classifications enable precise charging of toll fees.”

Related Content

  • VIDEO: Telstra drone LIDAR maps Melbourne’s EastLink Mullum Tunnel
    April 13, 2018
    One of the applications for LIDAR is to make high resolution 3-D maps. Self-driving cars are pre-loaded with a LIDAR map of the trials area in which they are permitted to fully self-drive themselves. The cars also have their own LIDAR scanner which captures a real-time LIDAR view of the vehicle’s surroundings. The fully autonomous driving system within these prototype cars compares the real-time LIDAR view against the pre-loaded LIDAR map to significantly increase the accuracy of their self-positioning
  • UK companies in traffic-monitoring project in Uganda
    April 11, 2012
    UK consultants, Roughton International, working on behalf of the Uganda National Roads Authority (UNRA), teamed up with Sky High and Traffic Technology to deploy traffic flow data collection equipment suitable for the Ugandan road network.
  • Moving the earth with improved environmental credentials
    August 9, 2018
    Driver comfort, more power and improved environmental credentials highlight some of the latest earthmoving equipment Doosan Construction Equipment has launched a new version of the company’s DA30 30tonne class articulated dump truck (ADT), now in a new colour scheme. Most of the changes are for better operator comfort and controllability of the machine. But there are also changes in the driveline and electrical systems. The most important development is an upgrade of the suspension to a hydro-gas self-lev
  • Scanning accurately
    July 19, 2012
    Riegl says that its innovative laser scanners allow accurate 3D mapping from the air or on-road. The system uses high-speed laser pulses to capture millimetre accurate measurements at ranges of up to 500m. The scanners offer online full-waveform analysis, digital processing and high data capture rates, according to the firm. With scanning rates up to 100 scans/second and pulse repetition rates up to 200 Hz the range is said to offer multiple, unlimited target capability. A range of additional options includ