Skip to main content

Herrenknecht's record-breaker

A Herrenknecht S-574 Earth Pressure Balance Shield is being used on a major highway project in Italy.
February 13, 2012 Read time: 2 mins
The Herrenknecht S-574 Earth Pressure Balance shield, the largest tunnel boring machine in the world
A 2592 Herrenknecht S-574 Earth Pressure Balance Shield is being used on a major highway project in Italy.

The machine was successfully accepted by the Italian customer at Herrenknecht's headquarters in Schwanau, southern Germany.

With an excavation diameter of 15.62m and an overall length of 130m, this giant is the largest tunnel boring machine (TBM) ever built and had to be partially dismantled for transport to the site in Italy.

With a total weight of 4,500tonnes, the TMB has installed power of 12,000kW; a maximum thrust force of 394,850kN (500 bar), and cutting wheel torque of 94,793kNm. The cutting tools include 76 discs, 216 cutting knives, 24 buckets and one centre knife.

The S-574 will be used on a busy section of the A1 highway between Bologna and Florence (the Variante di Valico project), which is currently being extended.

The development also involves the 2.5km twin-bore Sparvo Tunnel which is part of a project awarded by the Italian client 3623 Autostrade per l'Italia to a joint-venture comprising 2589 Vianini Lavori, 6423 TOTO Costruzioni Generali and 2591 Profacta.

The Herrenknecht S-574 is to be used for mechanised tunnelling of this new large-diameter tunnel, having been assembled at Schwanau over a period of three months, and then extensively commissioned and tested.

The giant TBM is to start tunnelling the first tube near Florence in a northerly direction in May 2011 with plans for the new route to open by the end of 2013. It will significantly reduce the travel time between Bologna and Florence for up to 90,000 vehicles/day.

The Sparvo Tunnel, with a diameter of 13.6m, runs between Sasso Marconi and Barberino del Mugello, and is being constructed through clay, argillite and sandstone. With loose soil containing explosive firedamp anticipated along the 5km stretch, and to achieve a high degree of industrial safety and swift tunnelling performance, the building contractor opted for the EPB Shield from Herrenknecht.

For more information on companies in this article

Related Content

  • EC Harris appointed by Ecomouv consortium for Ecotaxe system
    April 24, 2012
    EC Harris, the global built asset consultancy, has been appointed by the Ecomouv consortium to monitor construction progress, expenditure and testing on the new French Ecotaxe truck tolling system which is scheduled to be introduced across the country by mid-2013. The Ecotaxe scheme will see a levy imposed on all French and foreign heavy good vehicles (HGV) that travel along the 15,000km of national and departmental roads throughout France. Each HGV subject to the tax will have technology installed onboard
  • Herrenknecht launches Abu Dhabi service
    February 18, 2013
    Herrenknecht says it has responded to the high demand for micro-machines and comprehensive services in the Gulf region by opening a full-service branch in Abu Dhabi. The new company, Herrenknecht Tunnelling Systems, offers top machine overhauls, field service and supply of spare parts. “The Arab market provides for enormous future potentials. This is the reason why we have now established a full-service branch for micro-machines in Abu Dhabi,” says Ulrich Schaffhauser, head of management of the business uni
  • Hanwha on the Pedemontana Veneta
    November 1, 2022
    The need for a motorway to link the cities of Vicenza and Treviso in northern Italy emerged in the 1970s as the Venetian countryside became increasingly urbanised. Meanwhile, the enlargement of the European Union to the east in the 1990s also brought more traffic across the region
  • Underground expansion pushes tunnelling market
    June 13, 2012
    Infrastructure investment means that the road tunnel construction sector is healthy due to demand for new links – Mike Woof reports With many emergent nations investing heavily in infrastructure, the tunnelling sector is seeing extensive business at present. Tunnels provide key links in mountainous areas or in congested cities where building roads on the surface may not be practical. In Asia and Latin America, many key road connections are now being built underground to pass challenging terrain or provide