Skip to main content

Herrenknecht's record-breaker

A Herrenknecht S-574 Earth Pressure Balance Shield is being used on a major highway project in Italy.
February 13, 2012 Read time: 2 mins
The Herrenknecht S-574 Earth Pressure Balance shield, the largest tunnel boring machine in the world
A 2592 Herrenknecht S-574 Earth Pressure Balance Shield is being used on a major highway project in Italy.

The machine was successfully accepted by the Italian customer at Herrenknecht's headquarters in Schwanau, southern Germany.

With an excavation diameter of 15.62m and an overall length of 130m, this giant is the largest tunnel boring machine (TBM) ever built and had to be partially dismantled for transport to the site in Italy.

With a total weight of 4,500tonnes, the TMB has installed power of 12,000kW; a maximum thrust force of 394,850kN (500 bar), and cutting wheel torque of 94,793kNm. The cutting tools include 76 discs, 216 cutting knives, 24 buckets and one centre knife.

The S-574 will be used on a busy section of the A1 highway between Bologna and Florence (the Variante di Valico project), which is currently being extended.

The development also involves the 2.5km twin-bore Sparvo Tunnel which is part of a project awarded by the Italian client 3623 Autostrade per l'Italia to a joint-venture comprising 2589 Vianini Lavori, 6423 TOTO Costruzioni Generali and 2591 Profacta.

The Herrenknecht S-574 is to be used for mechanised tunnelling of this new large-diameter tunnel, having been assembled at Schwanau over a period of three months, and then extensively commissioned and tested.

The giant TBM is to start tunnelling the first tube near Florence in a northerly direction in May 2011 with plans for the new route to open by the end of 2013. It will significantly reduce the travel time between Bologna and Florence for up to 90,000 vehicles/day.

The Sparvo Tunnel, with a diameter of 13.6m, runs between Sasso Marconi and Barberino del Mugello, and is being constructed through clay, argillite and sandstone. With loose soil containing explosive firedamp anticipated along the 5km stretch, and to achieve a high degree of industrial safety and swift tunnelling performance, the building contractor opted for the EPB Shield from Herrenknecht.

For more information on companies in this article

Related Content

  • Improving tunneling method selection
    December 11, 2015
    The tunnelling sector remains one of the most active segments of the construction industry worldwide, fuelling demand for equipment However, there have been issues with the efficiency of the selection process for the most suitable tunnelling method for a project in the past. With this in mind, the Italian hydraulic breaker manufacturer Indeco has been working on a new algorithm that allows a contractor to optimise the tunnelling method selection. The firm said that this system has been developed becau
  • Italy road tunnel project excavated
    July 9, 2018
    Italy’s A3 Highway is being upgraded, which will improve transport between Salerno and Calabria. Upgrading Italy’s A3 highway is of prime importance for developing the south of the country and is a project that has been prioritised for construction. The A3 Salerno-Reggio-Calabria highway is a non-toll road managed by ANAS, Italy’s state-owned company that constructs and maintains highways. The route runs a total of 443km, with the road having originally been built between 1966 and 1974. However, the origina
  • Italian highway bridge and tunnel link
    June 20, 2022
    A project in Central Italy is seeing the construction of new tunnel stretches, a bridge and a viaduct. The work is being carried out on State Road 318 by BESIX in partnership with DONATI, close to Perugia in Umbria.
  • Tunnel construction in Italy using breakers
    August 10, 2018
    Hydraulic breakers from Indeco have helped with the excavation of a road tunnel in Italy. The HP 7000 and HP 5000 units from Indeco were used for excavation of a stretch of tunnel where blasting could not be used due to the proximity of live traffic. The Greppoli Tunnel is located between Grosseto and Siena in the section of road near Civitella Paganico on the SGC E 78. The route connects the Tyrrhenia coast with the Adriatic and is a major highway, connecting Grosseto to Fano. The 100m-long Greppoli Tunne