Skip to main content

Hats off to Polypipe

Ridgidrain allows pipe sections to be cut without affecting pipe integrity.
By David Arminas May 15, 2020 Read time: 2 mins
Polypipe’s “top hats” adorn a major expansion of England’s M4 motorway near London

Over 3.2km of Ridgidrain and 1,000 “top hat” chamber base connectors from Polypipe under have been laid under an M4 motorway project in the UK.

Highways England is investing US$1.1 billion to create a “smart” section of the M4 motorway near London. A joint venture between Balfour Beatty and VINCI subsidiaries VINCI Grands Projets and Taylor Woodrow is delivering the upgrades, including widening the motorway from three to four lanes, rebuilding 13 major structures and deploying active traffic management technologies.

The joint venture started drainage upgrade work in October 2018. It used Ridgidrain pipe is a non-pressure surface water and subsurface water structured-wall carrier drain system. It is manufactured to nominal stiffness SN6 and has a high crush-resistance and strength-to-weight ratio. This makes it ideal for stormwater applications where high traffic loads are expected. Integral sockets for easy pipe alignment make installation rapid and straightforward, says the manufacturer, Polypipe Civils and Infrastructure - one of Europe’s largest manufacturers of plastic piping systems.

“Ridgidrain allows for pipe sections to be cut to length to meet onsite requirements without affecting pipe integrity or the ability to link it with the other components of the motorway’s surface water management system,” says Guy Miller, a Taylor Woodrow engineer.

Plain-ended pipes are available in diameters between 100-600mm and internally-socketed versions from 400-900mm. Ridgidrain is the first twinwall surface water drainage system with Highways Authority Product Approval Scheme (HAPAS) up to diameters of 900mm.

When connecting the plastic subsurface network with concrete drainage elements on the surface of the motorway, the bespoke flange “top hat” chamber base connectors act as inlets and conduits for the slip-formed concrete slot drains sited along the central reservation, says John Moss, business development director, with Polypipe Civils.

Polypipe is also providing a combination of Ridgidrain and “top hat” connectors with bespoke flange connections for the next phase of the project. This involves installing surface water drainage along the grass verges flanking the carriageways.

The M4 smart motorway works are due to finish in 2022.

Related Content

  • M27 gets ESS bases from Marshalls Civils
    August 30, 2021
    Precast bases for electronic signalling systems help convert the UK's M27 into a smart motorway.
  • Bridge improvements reduce flood threat
    February 16, 2012
    The impact of the new Eden Bridge over the River Eden on its flood plain is a key issue to the construction of the Carlisle Northern Development Route (CNDR).
  • Bridge improvements reduce flood threat
    April 4, 2012
    The impact of the new Eden Bridge over the River Eden on its flood plain is a key issue to the construction of the Carlisle Northern Development Route (CNDR).
  • Balfour Beatty awarded €54.01 million A1 improvement scheme
    June 5, 2014
    Balfour Beatty has been awarded a €54.01 million (£43.9 million) contract to design and build the Highways Agency A1 Coal House to Metro Centre improvement scheme in Gateshead, north-east England. The project will include the introduction of new parallel link roads between the Lobley Hill and Gateshead Quay (A184) junctions and an increase in lane capacity on the A1 main line from two to three lanes in each direction from the Metro Centre to Coal House junction, a distance of 6.44kms.