Skip to main content

Hats off to Polypipe

Ridgidrain allows pipe sections to be cut without affecting pipe integrity.
By David Arminas May 15, 2020 Read time: 2 mins
Polypipe’s “top hats” adorn a major expansion of England’s M4 motorway near London

Over 3.2km of Ridgidrain and 1,000 “top hat” chamber base connectors from Polypipe under have been laid under an M4 motorway project in the UK.

Highways England is investing US$1.1 billion to create a “smart” section of the M4 motorway near London. A joint venture between Balfour Beatty and VINCI subsidiaries VINCI Grands Projets and Taylor Woodrow is delivering the upgrades, including widening the motorway from three to four lanes, rebuilding 13 major structures and deploying active traffic management technologies.

The joint venture started drainage upgrade work in October 2018. It used Ridgidrain pipe is a non-pressure surface water and subsurface water structured-wall carrier drain system. It is manufactured to nominal stiffness SN6 and has a high crush-resistance and strength-to-weight ratio. This makes it ideal for stormwater applications where high traffic loads are expected. Integral sockets for easy pipe alignment make installation rapid and straightforward, says the manufacturer, Polypipe Civils and Infrastructure - one of Europe’s largest manufacturers of plastic piping systems.

“Ridgidrain allows for pipe sections to be cut to length to meet onsite requirements without affecting pipe integrity or the ability to link it with the other components of the motorway’s surface water management system,” says Guy Miller, a Taylor Woodrow engineer.

Plain-ended pipes are available in diameters between 100-600mm and internally-socketed versions from 400-900mm. Ridgidrain is the first twinwall surface water drainage system with Highways Authority Product Approval Scheme (HAPAS) up to diameters of 900mm.

When connecting the plastic subsurface network with concrete drainage elements on the surface of the motorway, the bespoke flange “top hat” chamber base connectors act as inlets and conduits for the slip-formed concrete slot drains sited along the central reservation, says John Moss, business development director, with Polypipe Civils.

Polypipe is also providing a combination of Ridgidrain and “top hat” connectors with bespoke flange connections for the next phase of the project. This involves installing surface water drainage along the grass verges flanking the carriageways.

The M4 smart motorway works are due to finish in 2022.

Related Content

  • Speed and precision make for perfect tunnelling combination
    May 21, 2014
    Speed and precision have been the hallmarks of a number of major road tunnelling projects across the globe over the last 12 months, as the latest sector equipment from leading manufacturers has found itself in high demand. Guy Woodford reports Herrenknecht tunnel boring machines (TBM) have been busy tunnelling under major Chinese rivers, demonstrating phenomenal speed, top safety levels and extreme precision while playing a key role in the construction of road tunnels in the Yangtze River Delta. The Yang
  • Germany builds its first major PPI autobahn project
    July 7, 2015
    Rebuilding of one of the oldest motorways in Germany is testing out the possibilities for public-private project road construction reports Adrian Greeman A freshly renovated section of the A8 Autobahn in southern Germany will be watched with some interest this summer as traffic begins driving along its rebuilt carriageway and additional third lanes. That is not because of any special road features, other than a distinctive reddish colour to its concrete surface, but because it is a first fullscale public
  • Speeding repairs of concrete motorway
    April 2, 2014
    A novel technique is now being introduced in the UK that can help cut construction costs, as well as the time needed for road repairs. Connect Plus, the company that finances, operates and upgrades the 400km M25 network on behalf of the UK’s Highways Agency, has pioneered an innovative method for the replacement of life-expired concrete motorway The introduction of this method is helping reduce the delays experienced by drivers by as much as 80% in the sections of road where it is now being implemented.
  • World growth in geosynthtics set to rise
    February 17, 2012
    With geosynthetics sales set to grow rapidly in the next three years, manufacturers are preparing for the demand. Patrick Smith reports. Global demand for geosynthetics is projected to increase 5.3% annually to 4.7 billion m² in 2013 with countries such as China, India and Russia expected to post the strongest gains through the forecast period. All are building large-scale infrastructure developments and face evolving environmental protection regulations and strict building construction codes.