Skip to main content

New Wear Crossing cables fully installed and tensioned to 50%

Structural engineering company VSL International has installed all 28 cable stays of England’s New Wear Crossing and stressed them to 50% of their design load. The next stage of stressing the cables will happen next month and be to 100% of design load. This will allow the construction team to adjust and tension them just enough to lift the bridge deck off the blue steel temporary supports that were constructed in the river to take the weight of the structure.
September 21, 2017 Read time: 3 mins
Looking good: The 28 cable stays are fully installed on the New Wear Crossing and tensioned to 50 percent.

Structural engineering company 1569 VSL International has installed all 28 cable stays of England’s New Wear Crossing and stressed them to 50% of their design load.

The next stage of stressing the cables will happen next month and be to 100% of design load. This will allow the construction team to adjust and tension them just enough to lift the bridge deck off the blue steel temporary supports that were constructed in the river to take the weight of the structure.
 
In the coming months, the temporary supports will be removed, leaving only the single central arched pylon and the bridge deck on display in the river.

Opening of the bridge is expected by spring of next year.

Finishing works, such as road surfacing, paving, lighting, the installation of railings and carrying out road markings, must all be complete before the cable stays can be finely adjusted and locked off at the end of construction.

 The 28 cable stays are installed in pairs north and south of the central pylon. Each cable stay is contained inside a white protective, plastic sheath. Inside each sheath, or tube, are between 44-77 strands, depending on a cable’s intended position on the deck, that form a single cable. They vary in length from 52-165m.

The longer the cable, the more strands there are. Each strand is the diameter of a small coin and will be tensioned to lift seven tonnes.

“People could be forgiven for thinking the bridge is very close to opening as the structure looks complete from a distance,” explained Stephen McCaffrey, project director for 1622 Farrans Construction and Victor Buyck Steel Construction, a joint venture to deliver the project on behalf of Sunderland City Council.

“We still have quite a lot to do, such as completing the road works on both sides of the river, getting the surface of the bridge deck finished and all of those additional works and safety features complete.”
 
Work began on the New Wear Crossing – Sunderland’s first bridge across the River Wear in more than 40 years – in May 2015.

The bridge become more recognisable with the 105m pylon being erected in February, the bridge deck launched across the river in spring and the installation of the cable stays during the summer.

For more information on companies in this article

Related Content

  • Korean bridge construction poses challenges
    February 23, 2012
    On South Korea's southern coast, an innovative highway sea crossing is providing many engineering challenges
  • Korean bridge construction poses challenges
    April 5, 2012
    On South Korea's southern coast, an innovative highway sea crossing is providing many engineering challenges The new Busan-Geoje crosses from South Korea's second city to its biggest island and is slightly shorter than the 12km of the country's famous Incheon project. In addition the main cable stay bridge for the Busan-Geoje project has a 475m span rather than the 800m of the Incheon central span. However the 8.2km Busan-Geoje project faces perhaps greater technical challenges and also includes a second b
  • Mersey Gateway Bridge has won IABSE’s Outstanding Structure Award
    September 19, 2019
    The UK’s Mersey Gateway Bridge has picked up the Outstanding Structure Award 2019 from IABSE, the International Association for Bridge and Structural Engineering* Judges described the bridge, designed by Cowi, as "an elegantly integrated solution for a multi-span concrete cable stay bridge in which form follows function". "Everyone involved with the design and construction the Mersey Gateway Bridge over the past six years knows that this is an incredibly special structure,” said Paul Sanders, Cowi’s p
  • Mersey Gateway Bridge has won IABSE’s Outstanding Structure Award
    June 25, 2019
    The UK’s Mersey Gateway Bridge has picked up the Outstanding Structure Award 2019 from IABSE, the International Association for Bridge and Structural Engineering*. Judges described the bridge, designed by Cowi, as "an elegantly integrated solution for a multi-span concrete cable stay bridge in which form follows function". "Everyone involved with the design and construction the Mersey Gateway Bridge over the past six years knows that this is an incredibly special structure,” said Paul Sanders, Cowi’s