Skip to main content

New Penang Bridge takes shape

Construction work on the longest bridge in Malaysia and South-East Asia is well underway. Malaysia and South-East Asia is well underway. When completed, the cable-stayed bridge will have a two-lane carriageway and a motorcycle lane in each direction, and will connect Batu Kawan on the mainland to Seberang Perai and Batu Maung on Penang Island. The main span will be 250m long with a length over water of 17km and a 30m height above the water. Costing an estimated US$1.5 billion the 24km long bridge is being b
April 10, 2012 Read time: 3 mins
The new Penang Bridge takes shape

Construction work on the longest bridge in Malaysia and South-East Asia is well underway. Malaysia and South-East Asia is well underway.

When completed, the cable-stayed bridge will have a two-lane carriageway and a motorcycle lane in each direction, and will connect Batu Kawan on the mainland to Seberang Perai and Batu Maung on Penang Island.

The main span will be 250m long with a length over water of 17km and a 30m height above the water.

Costing an estimated US$1.5 billion the 24km long bridge is being built with a large loan from China with construction being carried out by a joint venture comprising the 3082 Chinese Harbour Engineering Company (CHEC) and the 3083 United Engineers Malaysia Berhad (UEM) Group.

By the time the signs are ready, the tests and trial runs conducted, it will probably be open to traffic in early 2014. Work on the bridge started in 2008, and to undertake the piling work for the bridge foundations, CHEC bought two of 3087 BSP International Foundations' (BSP) heavy-duty CGL370 hydraulic piling hammers, which are fitted with a 25tonne ramweight, each having a maximum stroke of 1.5m and a blow rate of between 32-75 blows per minute.

Piles up to 2m diameter can be driven as standard, and with special attachments larger diameters can be easily accommodated.

Both BSP hammers were fixed on specially built barge-mounted leaders with one working from the shore at Batu Kawan on the mainland while the other worked from Batu Maung on Penang Island.

By April, 2011 piling work was nearly completed but building the pile caps and bridge support piers proved difficult through delays caused when the company had to amend its cap and pier design to ensure they could withstand an earthquake measuring 8.0 on the Richter scale.

Since piling began in March 2009 some 3,000 piles have been driven by each of the two BSP hammers to provide the foundations for the bridge's supporting piers arranged in two parallel rows. The majority are spun concrete piles 1m in diameter and between 57m-60m long with some driven at a rake (batter) of 7:1.

In addition to the concrete piles some 750 tubular steel piles measuring 1.6m in diameter and 77m long were also driven. The piles were driven into the sea bed which consists of soft clay overlaying medium-dense sandy silt. Between five to ten piles were driven per day.

CHEC chose the BSP hammers because of previous experience using the Ipswich, UK-based company's products on other projects, notably a contract to extend the harbour at Tripoli in Lebanon.

Related Content

  • Hammer time at BSP
    April 13, 2012
    BSP International Foundations (BSP) will be exhibiting its new DX hydraulic piling hammer at Intermat 2012 – the first time the product has gone on public show. The hammer has been specifically developed to drive steel piles to support electrification stanchions, gantries and other railway projects requiring foundation piling. BSP, which one of the world’s leading manufacturers of hydraulic piling and compaction equipment, will also have a pictorial display at Intermat 2012 highlighting some of the many civ
  • Bangladesh’s Padma Bridge faces cost hike
    September 25, 2017
    The cost of the Padma Bridge Project in Bangladesh could rise by around US$173 million, according to a report by the Financial Express newspaper. A Planning Commission official said the money would be needed for compulsory purchase of nearly 2,6700 more hectares. Work started in 2014 and the project is likely to finish by the end of 2018.
  • Bangladesh bridge project for XCMG cranes
    March 7, 2018
    Six XCMG crawler cranes are working hard on the construction of the Padma Bridge in Bangladesh. This is a landmark project for Bangladesh, as the 6.15km structure will provide a new link between the south-west of the country and the northern and eastern regions. When the bridge is complete it will connect Louhajong, Munshiganj to Shariatpur and Madaripur. In addition to the main bridge section, there is an additional 3.8km approach bridge, which is also very important to the project. The Padma Bridge is
  • New Zealand's bridges survive earthquake
    February 7, 2012
    How is it that New Zealand's recent large and destructive earthquake did so little damage to the bridges in the quake zone? Mary Searle investigates. The magnitude 7.1 earthquake that hit the Canterbury region in New Zealand at 4.35am on Saturday, 4 September was similar in size to the quake that shook Haiti in January. However, the damage in Canterbury was minimal in comparison. A key contributor to this was New Zealand's preparedness for such an event. Positioned on a major fault line, New Zealand has ear