Skip to main content

High speed bridge demolition minimises disruption

A high speed bridge demolition project has been carried out successfully in Germany. Speed was of the essence as the bridge spanned an important road link and had to be removed in a tight time frame, minimising disruption to traffic.
February 16, 2012 Read time: 3 mins
Atlas Copco hydraulic equipment performed reliably during a 30 hour project to remove an old road bridge in southern Germany
A high speed bridge demolition project has been carried out successfully in Germany. Speed was of the essence as the bridge spanned an important road link and had to be removed in a tight time frame, minimising disruption to traffic.

The job formed part of a project for a new layout of the junction of the roads B297 and B29 close to Lorch in southern Germany. FWA Fischer Weilheim Abbruch was brought in by the Stuttgart Regional Council to demolish the old bridge carrying the B297 over the B29. The two-bay bridge structure was made of reinforced concrete and weighed 3,000 tonnes. During demolition work, damage caused to the closed section of Federal road had to be avoided at all cost.

The demolition job turned out to be difficult because the bridge not only featured a longitudinal and transverse slope, but also had a curve at a 280m radius to the horizontal. Slightly offset and some 15m below the bridge, a passage for local residents' vehicles had to be always accessible for rescue vehicles during the entire demolition period.

The only way to carry out the job was for the demolition to be undertaken during a set period when the roads could be closed, to minimise disruption and maximise safety.

Work started with the full closure of the roads, the removal of the crash barriers and the protection of the Federal road B29 using an impact bed made of material for subsequent recycling. This was followed by the demolition of the bridge carried out by the fleet of 178 Caterpillar machines consisting of a wheeled excavator and five crawler excavators equipped with hydraulic breakers and CombiCutters.

For its attachments FWA 2777 Fischer Weilheim used 161 Atlas Copco tools; a total of five model HB3000, HB4200 and HB7000 heavy hydraulic breakers which were supported by four model CC3300U, CC3300S and CC6000U CombiCutters.

As the two HB3000 hammers were breaking down the 300mm thick deck slab from above, the two CC3300U and the CC6000U CombiCutters started to reduce the bridge caps. Then the bottom chords with a cross sectional area of 4m2 of concrete were demolished by the two HB4200 hydraulic breakers and the HB 7000. Once the longitudinal reinforcements were accessible, they were cut by the CC3300S into lengths suitable for removal.

Once the entire bridge bay had been demolished, the CC6000U CombiCutter used its force and its 1.4m wide jaw to demolish the bridge abutments. The use of this large CombiCutter allowed the demolishers from Weilheim to tear down without major effort the one metre wide and heavily reinforced wing walls of the abutment. Afterwards the 7tonne hydraulic breaker was used to reduce the abutment to the ground.

According to the contractor the availability of the hydraulic tools more than met requirements. All five hydraulic attachments worked non-stop for 30 hours without problems.

Once the demolition work was complete the concrete was recycled on site for use in other road construction projects.

For more information on companies in this article

Related Content

  • Launch soon for the Sunderland Bridge’s deck across the Wear
    March 24, 2017
    The team constructing the New Wear Crossing near the English city of Sunderland is preparing for the final launch of the 300m bridge deck. In recent weeks, the legs of the 100m-tall centrepiece have been secured to the foundations within the riverbed and most of the rigging used to raise it into place has been removed. While the bridge deck was being painted, the bottoms of both pylon legs were filled with 175tonnes of concrete, The next major process will be to slowly pull the bridge deck out acr
  • Developments in noise-reducing road surfaces
    February 17, 2012
    Mixtures with special additives are being produced for roads, offering noise reduction and aiding recycling. Patrick Smith reports. Noise-reducing road surfacings have been used in motorway construction for some time. But relatively new are noise-optimised surfacings used on roads in towns that do not follow a standard concept.Road trials with these materials have taken place in Germany since 2007 and have been prioritised due to the European Union Guidelines on the Assessment and Management of Environmenta
  • The Lessons of the Genoa bridge collapse
    April 23, 2019
    The partial collapse of the Polcevera viaduct, better known as the Morandi Bridge, has prompted debate regarding the technical and administrative aspects of maintaining road infrastructures. We discussed it with the engineer Gabriele Camomilla, former Director of Research and Maintenance of the Società Autostrade, who coordinated the only major structural intervention performed on the bridge, carried out in the early 1990s
  • Tackling Florida’s highway congestion
    August 5, 2016
    Congestion is a major problem in certain areas of US state Florida. Large number of commuters and tourists means that central Florida’s Interstate 4 (I-4) highway suffers particularly from congestion. Its proximity to Disneyland means that the traffic often comes to a complete standstill. A 2012 report from the Texas Transportation Institute ranked Orlando 13th in the US for traffic congestion, with more than 1.5 million daily trips on I-4. The report estimates that each frustrated commuter wastes about 45