Skip to main content

High speed bridge demolition minimises disruption

A high speed bridge demolition project has been carried out successfully in Germany. Speed was of the essence as the bridge spanned an important road link and had to be removed in a tight time frame, minimising disruption to traffic.
February 16, 2012 Read time: 3 mins
Atlas Copco hydraulic equipment performed reliably during a 30 hour project to remove an old road bridge in southern Germany
A high speed bridge demolition project has been carried out successfully in Germany. Speed was of the essence as the bridge spanned an important road link and had to be removed in a tight time frame, minimising disruption to traffic.

The job formed part of a project for a new layout of the junction of the roads B297 and B29 close to Lorch in southern Germany. FWA Fischer Weilheim Abbruch was brought in by the Stuttgart Regional Council to demolish the old bridge carrying the B297 over the B29. The two-bay bridge structure was made of reinforced concrete and weighed 3,000 tonnes. During demolition work, damage caused to the closed section of Federal road had to be avoided at all cost.

The demolition job turned out to be difficult because the bridge not only featured a longitudinal and transverse slope, but also had a curve at a 280m radius to the horizontal. Slightly offset and some 15m below the bridge, a passage for local residents' vehicles had to be always accessible for rescue vehicles during the entire demolition period.

The only way to carry out the job was for the demolition to be undertaken during a set period when the roads could be closed, to minimise disruption and maximise safety.

Work started with the full closure of the roads, the removal of the crash barriers and the protection of the Federal road B29 using an impact bed made of material for subsequent recycling. This was followed by the demolition of the bridge carried out by the fleet of 178 Caterpillar machines consisting of a wheeled excavator and five crawler excavators equipped with hydraulic breakers and CombiCutters.

For its attachments FWA 2777 Fischer Weilheim used 161 Atlas Copco tools; a total of five model HB3000, HB4200 and HB7000 heavy hydraulic breakers which were supported by four model CC3300U, CC3300S and CC6000U CombiCutters.

As the two HB3000 hammers were breaking down the 300mm thick deck slab from above, the two CC3300U and the CC6000U CombiCutters started to reduce the bridge caps. Then the bottom chords with a cross sectional area of 4m2 of concrete were demolished by the two HB4200 hydraulic breakers and the HB 7000. Once the longitudinal reinforcements were accessible, they were cut by the CC3300S into lengths suitable for removal.

Once the entire bridge bay had been demolished, the CC6000U CombiCutter used its force and its 1.4m wide jaw to demolish the bridge abutments. The use of this large CombiCutter allowed the demolishers from Weilheim to tear down without major effort the one metre wide and heavily reinforced wing walls of the abutment. Afterwards the 7tonne hydraulic breaker was used to reduce the abutment to the ground.

According to the contractor the availability of the hydraulic tools more than met requirements. All five hydraulic attachments worked non-stop for 30 hours without problems.

Once the demolition work was complete the concrete was recycled on site for use in other road construction projects.

For more information on companies in this article

Related Content

  • Tackling Florida highway congestion
    October 4, 2016
    Congestion is a major problem in certain areas of US state Florida. Large number of commuters and tourists means that central Florida’s Interstate 4 (I-4) highway suffers particularly from congestion. Its proximity to Disneyland means that the traffic often comes to a complete standstill.
  • Indeco’s tough tools for demolition
    November 18, 2019
    Indeco has upgraded several of its demolition tools, making them more durable and versatile than before
  • New bridge refurbishment solutions now available
    July 15, 2015
    An array of new bridge refurbishment and repair solutions are available – Mike Woof writes Around the world there are many bridges requiring repairs or refurbishment, and there is a ready market for novel solutions to upgrade existing structures. New developments offer quicker and more efficient ways to improve bridge surfaces and structural performance and add new life to ageing designs. Spancrete is broadening the availability of its novel precast building solutions worldwide by offering these to th
  • Prized recycling
    June 13, 2012
    Wirtgen has won the US Cold Recycling Award 2012 for applying its cold recycling structural road rehabilitation technology on Interstate I-81 in eastern America. The I-81 is one of the major north-south routes running across Virginia state with two lanes in each direction. Increasing traffic volumes and the loads imposed by heavy-vehicle traffic were said by the Virginia Department of Transportation (VDOT) to have left the pavement surface covered with alligator cracks, wheel ruts and patches where minor re