Skip to main content

Race circuit milling job with machine control

The Misano racetrack in Italy has benefited from the use of the latest milling technology to deliver a new surface. Contractor Pesaresi Giuseppe decided to take advantage of the cutting-edge technologies of Wirtgen and Trimble. In less than three weeks, all irregularities were removed from the track, leaving it ready for motor sports racing. When the call for tender was issued to modernise the track, the construction of two new track sections was also planned. These plans included measures to boost safety
June 20, 2017 Read time: 2 mins
High quality and productivity were achieved on the Misano circuit upgrade
The Misano racetrack in Italy has benefited from the use of the latest milling technology to deliver a new surface. Contractor Pesaresi Giuseppe decided to take advantage of the cutting-edge technologies of Wirtgen and Trimble. In less than three weeks, all irregularities were removed from the track, leaving it ready for motor sports racing.


When the call for tender was issued to modernise the track, the construction of two new track sections was also planned. These plans included measures to boost safety as well as increase speed.

The goal was to pave around 5,000tonnes of new road surface, requiring 80 workers and 50 vehicles. In addition to changing the longitudinal and cross slope of the track, all existing undulations and other irregularities had to be rectified. The use of 3D technology was stipulated in the technical specifications during both the planning and the implementation phases, to ensure precision.

The milling depth needed to be adjusted with millimetre accuracy during the milling work to remove irregularities from the track. Pesaresi Giuseppe opted to use its 2395 Wirtgen W 210 cold milling machine for this job, together with a 3D solution from 2122 Trimble.

Once the terrain had been surveyed in collaboration with a topology and engineering construction company, the 3D terrain profile for the Wirtgen cold milling machine W 210 was created and uploaded. Equipped with the Trimble PCS900 Paving Control System, the W 210 was then able to use the 3D profile.

Trimble technology ensured instant transitioning between the individual total stations for uninterrupted milling work. As a result, no bumps were caused by the machine stopping on the track.

The use of 3D technology also speeds up job processing, as the trucks do not have to avoid stringlines or stakes and they can move faster and more easily on the surface when transporting material away.

Work was completed in 14 working days, allowing asphalt paving work to begin. Just four days later, the job was finished, on time and to specification.

For more information on companies in this article

Related Content

  • Runway rebuild with Caterpillar machines
    February 2, 2017
    Kilgore Contracting has used Caterpillar machines to repave a runway at the Provo Utah Municipal Airport.
  • Intermat innovation for machine control systems
    June 23, 2015
    Improving technologies for machine control systems continue to deliver increases in efficiency for contractors - Mike Woof writes Machine control technologies have continued to develop as the specialist suppliers in this fiercely fought sector seek to find a competitive advantage over their rivals. The key players, Leica Geosystems, MOBA, Topcon and Trimble, have all been pushing the boundaries with their latest technologies. Although the systems these firms are introducing are aimed at a number of differen
  • Wirtgen milling machines and soil stabilisers land in Sardina
    July 26, 2016
    Wirtgen cold milling machines recently demonstrated their ability on runway rehabilitation work at Alghero-Fertilia Airport in Sardinia. Alghero-Fertilia Airport, about 8km northwest of Alghero, is one of three commercial airports on the Italian island. Built as a military airport in the late 1930s, Alghero-Fertilia still occasionally serves this purpose today. It is also a major hub for low-cost carriers that ferry many of the annual 1.7 million passengers who pass through the airport. Summer tourist mo
  • Digital solutions for accurate road construction
    November 19, 2021
    Construction firms are now delivering roads that are more durable and feature better surface quality due to the use of digital measurement solutions. These technologies help to transfer target values into precise actual values on the ground