Skip to main content

Rapidmix enables re-use of waste fines for Gallagher Group

Rapid International has supplied the Gallagher Group, based in the UK, with a new Rapidmix 400CW mobile continuous mixing plant. The Rapidmix machine is operated primarily at the group’s Hermitage Quarry site and is transported to site if haulage presents an issue. Gallagher Group, in the south-east county of Kent, is a building, civil engineering, aggregates and property development company. The group has already purchased a 3m3 Rapid pan mixer for installation in a concrete batching plant system.
May 23, 2016 Read time: 3 mins
Fully mobile and self-contained, the Rapidmix 400CW from Rapid International
316 Rapid International has supplied the Gallagher Group, based in the UK, with a new Rapidmix 400CW mobile continuous mixing plant.

The Rapidmix machine is operated primarily at the group’s Hermitage Quarry site and is transported to site if haulage presents an issue.

Gallagher Group, in the south-east county of Kent, is a building, civil engineering, aggregates and property development company. The group has already purchased a 3m3 Rapid pan mixer for installation in a concrete batching plant system.

Fully mobile and self-contained, the Rapidmix 400CW from Rapid International offers a complete plant powered by its own power source, with onboard compressor and generator. Fitted with a self-erecting system, using hydraulics, the plant can change from travel mode to fully operational within a few hours. Available with outputs of up to 600tonnes per hour, the Rapidmix provides feed rates that are fully adjustable for the aggregate, cement and water systems.

Gallagher’s Rapidmix plant is employed in the production of the company’s ‘Gallapave’ range of HBM - Hydraulically Bound Material - and RCC - Roller Compacted Concrete. HBM is used as sub-base and base course to replace traditional capping layer, type 1 sub-base and tarmacadam base course in road construction.

The benefit of HBM is the reduction in road digging. This is in turn leads to reduced costs as less soil requires excavation and transportation to landfill. In addition, geotextile membrane isn’t required. RCC is a semi-dry concrete product that is a wearing surface used where strong pavement is required to stand up to massive loads and specialised equipment.

Airport runways and aprons are particularly suited to RCC, but it is also used for parking, storage and warehouse floors, container storage and handling, and port pavements. RCC offers high flexural strength and doesn’t require forms or finishing.

With the Rapidmix 400CW, Gallagher is using the waste fines from its fixed primary crushing plant for its HBM products. This saves dump trucks moving fines and space into the company’s landfill. Gallagher said that Rapid International’s customer service was quick off the mark during the equipment’s run-in period, resolving most issues over the phone with remote login access from its head office in Northern Ireland.

Rapid International is based in a 4,645m2 production facility in County Armagh, Northern Ireland.

For more information on companies in this article

Related Content

  • Speeding repairs of concrete motorway
    April 2, 2014
    A novel technique is now being introduced in the UK that can help cut construction costs, as well as the time needed for road repairs. Connect Plus, the company that finances, operates and upgrades the 400km M25 network on behalf of the UK’s Highways Agency, has pioneered an innovative method for the replacement of life-expired concrete motorway The introduction of this method is helping reduce the delays experienced by drivers by as much as 80% in the sections of road where it is now being implemented.
  • Doosan launches 5tonne DX57W-5 stage 3B compliant wheeled excavator
    February 10, 2016
    Doosan Construction Equipment’s new 5 tonne DX57W-5 Stage IV compliant wheeled excavator complies with the latest Stage 3B emission regulations. The DX57W-5 has increased power from the 42.5kW Doosan D24 4-cylinder engine which meets Stage 3B emission regulations without the need for a diesel particulate filter (DPF), through the use of cooled exhaust gas recirculation (EGR) and diesel oxidation catalyst (DOC) after-treatment technologies. Factory tests show a 15% increase in fuel efficiency, depending
  • Doosan launches 5tonne DX57W-5 stage 3B compliant wheeled excavator
    January 6, 2017
    Doosan Construction Equipment’s new 5 tonne DX57W-5 Stage IV compliant wheeled excavator complies with the latest Stage 3B emission regulations. The DX57W-5 has increased power from the 42.5kW Doosan D24 4-cylinder engine which meets Stage 3B emission regulations without the need for a diesel particulate filter (DPF), through the use of cooled exhaust gas recirculation (EGR) and diesel oxidation catalyst (DOC) after-treatment technologies. Factory tests show a 15% increase in fuel efficiency, depending
  • New shotcrete material machine from Blastcrete
    May 22, 2019
    US firm Blastcrete Equipment says that its new Dampcon Rig offers a complete system for pre-dampening and installing dry process shotcrete materials. The rig features a variable speed mixer, conveyor and gunite machine. This is said to suit it to concrete repair and precise refractory gunning installations. The Dampcon Rig features Blastcrete’s 020 Piccola Rotary Gunite machine for precise control of its output. This is said to allow the unit to deliver an output of up to 4.7m3/hour. The firm claims that