Skip to main content

Kijlstra’s headwalls are coming up smelling of Roses

More than 100 of Kijlstra’s precast concrete headwalls are being used on a trunk road improvement in South West Wales. They were said to be chosen are being used on Welsh Government’s €69.72 million (£56.7mn) St Clears to Red Roses upgrade for their eco-friendly, health and safety and time/cost/waste saving benefits. The standard Type 1 headwalls are being installed by main contractor SRB Civil Engineering (a joint venture between Roadbridge and John Sisk & Son). They are being connected to both concrete an
January 3, 2013 Read time: 3 mins

More than 100 of 7049 Kijlstra’s precast concrete headwalls are being used on a trunk road improvement in South West Wales.

They were said to be chosen are being used on Welsh Government’s €69.72 million (£56.7mn) St Clears to Red Roses upgrade for their eco-friendly, health and safety and time/cost/waste saving benefits.

The standard Type 1 headwalls are being installed by main contractor SRB Civil Engineering (a joint venture between 5487 RoadBridge and John Sisk & Son).

They are being connected to both concrete and plastic pipework (although they can also connect to clay pipes) along the carriageway, in what is said to be a particularly undulating area of Carmarthenshire.

The improvement is being delivered under an Early Contractor Involvement contract between the Welsh Government and SRB Civil Engineering.

The 9.3km scheme will bypass the villages of Llanddowror and Red Roses, cross the River Hydfron and pass through several environmentally sensitive areas including the Taf Valley.

It includes the construction of 120,000m² of road surface, five over-bridges, six underpasses and the Afon Hydfron river bridge. Detailed design and construction work began in February 2012 and is expected to complete in January 2014.

The A477 trunk road is an important part of the Welsh Government’s strategic road network in south west Wales linking the M4 motorway to the ferry port of Pembroke Dock.  It also plays an important role in the local road network giving access to south Pembrokeshire.

Between St Clears and Red Roses the existing A477 is said to have poor alignment and visibility, narrow carriageway and verges where present and limited safe overtaking opportunities affect journey time reliability and road safety. Within Llanddowror and Red Roses there are properties close to the trunk road which suffer traffic noise, but their proximity to the carriageway limits the opportunity for improvements. 

Stephen Salvin, construction manager at SRB Civil Engineering, said: “Using precast concrete headwalls reduces our carbon footprint as there is no longer any need to bring concrete lorries to site to pour in-situ.

“We are reducing the carbon emissions per unit by between 49% and 60% and are eliminating the associated material wastage we have on traditional construction methods. It is also less labour intensive which speeds the whole drainage process as well as minimising health and safety risks.”

Salvin said the headwalls can also be installed in environmentally sensitive areas without any issues arising from the use of wet concrete using traditional methods. He added: “This was a major factor influencing the purchase of these types of headwalls on this scheme. There are also significant cost savings in the use of the precast headwall system.”

For more information on companies in this article

Related Content

  • Kijlstra mega-order for A1 upgrade
    February 9, 2017
    Kijlstra is supplying the A1 Leeming to Barton Improvement Scheme in the UK with one of the largest orders it has ever received for its precast square manholes. The Highways England scheme is being delivered by the Carillion Morgan Sindall joint venture. Once completed the scheme will unlock growth and boost the economy by creating a continuous motorway-standard route between London and Newcastle (including the M1 and A1M). It will also improve journey times and increase safety. As part of this proje
  • Effective drainage construction with Kijlstra
    October 27, 2016
    Drainage products specialist drainage Kijlstra is introducing a novel push-fit drainage solution. This new jointing system allows fast assembly of drainage systems, reducing construction time. The new culverts from Kijlstra can help speed construction and civils installations and feature a novel rubber-sealed, push-fit jointing system. This is said to make installation quicker and simpler and avoids the need to apply primer and a jointing material to achieve a watertight finish, as with conventional units
  • Shrewd construction
    January 2, 2013
    David Williams is director of Kijlstra UK, one of the leading European manufacturers and suppliers of drainage solutions. The Group has a turnover in excess of €150 million and sites in numerous locations throughout Western Europe. Ever since Sir John Egan kick-started the Rethinking Construction movement more than a decade ago, designers, contractors and suppliers have been trying to find ways of improving site safety, cutting waste and generally improving efficiency in the construction process. “There has
  • Kijlstra’s new culverts expand its production portfolio
    October 12, 2017
    A new mould is now in operation for Kijlstra in its UK factory, allowing the firm to produce a larger range of culverts. The specialist precast concrete drainage manufacturer says that the new moulds also allow for faster production and lead times. As the new moulds are adaptable a wider range of culvert configurations can be offered. The firm can now produce a range of sizes up to 2.1m in height and 3.6m in width, with a standard wall and slab thickness of 250mm.