Skip to main content

Kijlstra’s headwalls are coming up smelling of Roses

More than 100 of Kijlstra’s precast concrete headwalls are being used on a trunk road improvement in South West Wales. They were said to be chosen are being used on Welsh Government’s €69.72 million (£56.7mn) St Clears to Red Roses upgrade for their eco-friendly, health and safety and time/cost/waste saving benefits. The standard Type 1 headwalls are being installed by main contractor SRB Civil Engineering (a joint venture between Roadbridge and John Sisk & Son). They are being connected to both concrete an
January 3, 2013 Read time: 3 mins

More than 100 of 7049 Kijlstra’s precast concrete headwalls are being used on a trunk road improvement in South West Wales.

They were said to be chosen are being used on Welsh Government’s €69.72 million (£56.7mn) St Clears to Red Roses upgrade for their eco-friendly, health and safety and time/cost/waste saving benefits.

The standard Type 1 headwalls are being installed by main contractor SRB Civil Engineering (a joint venture between 5487 RoadBridge and John Sisk & Son).

They are being connected to both concrete and plastic pipework (although they can also connect to clay pipes) along the carriageway, in what is said to be a particularly undulating area of Carmarthenshire.

The improvement is being delivered under an Early Contractor Involvement contract between the Welsh Government and SRB Civil Engineering.

The 9.3km scheme will bypass the villages of Llanddowror and Red Roses, cross the River Hydfron and pass through several environmentally sensitive areas including the Taf Valley.

It includes the construction of 120,000m² of road surface, five over-bridges, six underpasses and the Afon Hydfron river bridge. Detailed design and construction work began in February 2012 and is expected to complete in January 2014.

The A477 trunk road is an important part of the Welsh Government’s strategic road network in south west Wales linking the M4 motorway to the ferry port of Pembroke Dock.  It also plays an important role in the local road network giving access to south Pembrokeshire.

Between St Clears and Red Roses the existing A477 is said to have poor alignment and visibility, narrow carriageway and verges where present and limited safe overtaking opportunities affect journey time reliability and road safety. Within Llanddowror and Red Roses there are properties close to the trunk road which suffer traffic noise, but their proximity to the carriageway limits the opportunity for improvements. 

Stephen Salvin, construction manager at SRB Civil Engineering, said: “Using precast concrete headwalls reduces our carbon footprint as there is no longer any need to bring concrete lorries to site to pour in-situ.

“We are reducing the carbon emissions per unit by between 49% and 60% and are eliminating the associated material wastage we have on traditional construction methods. It is also less labour intensive which speeds the whole drainage process as well as minimising health and safety risks.”

Salvin said the headwalls can also be installed in environmentally sensitive areas without any issues arising from the use of wet concrete using traditional methods. He added: “This was a major factor influencing the purchase of these types of headwalls on this scheme. There are also significant cost savings in the use of the precast headwall system.”

For more information on companies in this article

Related Content

  • Lighting innovations boosting brightness, cutting costs
    January 27, 2014
    CU Phosco’s new P850 LED main road lantern has just seen its first major deployment – between Junctions 16 and 17 of the A55, a strategic road which skirts the North Wales coastline – Jason Barnes reports The A55 is a grade-separated dual carriageway also known as the North Wales Expressway. Some 139km long, it originally ran from Chester to Bangor but was extended across the Isle of Anglesey into Holyhead Docks in 2001 under a project part-funded by the European Union.
  • Korean bridge construction poses challenges
    April 5, 2012
    On South Korea's southern coast, an innovative highway sea crossing is providing many engineering challenges The new Busan-Geoje crosses from South Korea's second city to its biggest island and is slightly shorter than the 12km of the country's famous Incheon project. In addition the main cable stay bridge for the Busan-Geoje project has a 475m span rather than the 800m of the Incheon central span. However the 8.2km Busan-Geoje project faces perhaps greater technical challenges and also includes a second b
  • Korean bridge construction poses challenges
    February 23, 2012
    On South Korea's southern coast, an innovative highway sea crossing is providing many engineering challenges
  • Europe closes in on the crossings
    September 27, 2017
    The Mersey Gateway bridge project off England’s west coast passed a milestone recently with the first joining of two of the deck sections. The key segments, as the sections are called, link the north approach viaduct to the north pylon deck span and are the first of four deck-joins scheduled for this summer. In total, there are five sections of bridge deck and approach roads that need to be joined.