Skip to main content

Hitachi EX1900-6 increases productivity at Swinden, UK quarry

Materials supplier Tarmac has invested in a Hitachi EX1900-6 ultra-large excavator for its Swinden Quarry in North Yorkshire, England. The EX1900-6 is used to load up to 1,200 tonnes of carboniferous limestone per hour directly into a 200tonne mobile crusher. A field conveyor takes the material to a secondary crusher at an average rate of 1,000tonnes/hour. The Hitachi model was supplied with a longer boom and arm, and a smaller 8m³ bucket, customary on a machine of this size. “This is because it needs
January 26, 2017 Read time: 3 mins
Hitachi EX1900-6 ultra-large excavator in Yorkshire
Materials supplier Tarmac has invested in a Hitachi EX1900-6 ultra-large excavator for its Swinden Quarry in North Yorkshire, England.

The EX1900-6 is used to load up to 1,200 tonnes of carboniferous limestone per hour directly into a 200tonne mobile crusher. A field conveyor takes the material to a secondary crusher at an average rate of 1,000tonnes/hour.

The 233 Hitachi model was supplied with a longer boom and arm, and a smaller 8m³ bucket, customary on a machine of this size. “This is because it needs a larger working range to reach the limestone and load the crusher,” said Mark Turnham, mines and quarries manager at Hitachi Construction Machinery (UK).

“It means the primary crusher doesn’t need to be moved as frequently. This can take 45 minutes, so it enhances the efficiency of the process.”

The ultra-large excavator was also supplied with Hitachi Genuine Ground Engaging Tools, which HCM said further enhance productivity by improving penetration and overall digging power. The edge shrouds for the bucket and long penetration teeth are manufactured from high-grade steel and tested to the same standard as all Hitachi construction equipment.

Swinden Quarry produces various sizes of aggregates, from 100mm down to dust - including grades of 80, 40, 28, 20, 14, 10 and 6 - which are dry stored in silos. The material is either transferred directly to the site’s rail siding via conveyor to the fully-automated truck load-out, or into the ‘toast rack’ storage, from which a wheeled loader directly loads customers’ trucks.

Around 60% of the materials are transported 60km by rail to 2399 Tarmac’s dry distribution centres in Leeds, for onward transportation to South Yorkshire, and a depot in Hull, nearly 100km away. Much of the limestone is used in Tarmac’s concrete and asphalt plants in the north of England.

With the arrival of the EX1900-6, Tarmac intends to maintain production levels and annual output of 2.3 million tonnes. “During the tender process, we looked at productivity and fuel consumption,” said quarry manager Jez West. “We wanted to reduce operational hours by increasing productivity.”

Operator George Metcalf, who has worked around the machine since its delivery in November, said that the speed and productivity is faster than other machines he has used. “There is also good all-round visibility. The cab feels more open and spacious, the seat is comfortable and the controls are easy to use.”

For more information on companies in this article

Related Content

  • Mobile crushing boosts quarry
    July 19, 2012
    Crushing equipment from Metso is helping boost production and efficiency at the Barrasford Quarry in the UK. Run by Tarmac Quarry products, the operation is now using a Lokotrack LT140 track-mounted mobile crusher, a pair of Lokolink mobile conveyors and several field conveyors. The company is changing the operation from a static to a mobile crushing operation, and it says installing the Metso machinery has helped reduce manpower at the site. The crusher and the conveyors have replaced a pair of static c
  • Norwegian quarry opts for the Hitachi ZW310-5 wheel loader
    March 21, 2016
    Norwegian producer of high-quality aggregates Hamar Pukk og Grus has invested in a new ZW310-5 for loading trucks and trailers at its 60-hectare quarry on the outskirts of the town of Hamar. The wheeled loader is the first Hitachi machine in the company’s fleet and was delivered in April 2015 by the Norwegian dealer Nasta. It has joined a team of six personnel on the site, who are responsible for excavating 120,000m³ of materials and producing 250,000 tonnes of aggregates a year. Material is loaded in
  • Volvo CE machines boost output for US quarry
    June 28, 2018
    At Savage Stone’s 161.9ha quarry in Jessup, Maryland, gabbro is extracted from five 13.1m-tall benches, with chemical rock hardness increasing with each lower level. The shot rock (similar to granite and good for coarse road base) used to be loaded into Volvo 31tonne and 36tonne capacity articulated haulers and 90tonne capacity Euclid rigid haulers and transported 800m uphill to the primary crusher, a Lippmann 5062 jaw crusher. The jaw crusher processes rock to 127-178mm, which is then stockpiled on the s
  • DSS Group invests in Hitachi ZX670LC-5 excavator
    August 23, 2013
    One of Poland’s largest aggregates producers, DSS Group, has purchased a new Hitachi ZX670LC-5 for its quarry at Pilawa Górna in Lower Silesia. The company took delivery of the Zaxis-5 large excavator from Polish Hitachi dealer Tona in January 2013 as a key part of its strategy for aggregates production at the site. The DSS Group – owned by Dolnolskie Surowce Skalne SA – is the largest domestic producer of crushed aggregates for infrastructure projects. It has a 30-year licence to extract amphibolite (a