Skip to main content

Special formwork for Moscow

Unusual staircase columns for pedestrian crossings outside Moscow required custom-made forms Every day the largest city in the largest country in the world is threatened with gridlock. The infrastructure of the present-day traffic system can no longer cope with the increased number of vehicles, and the urban administration of Moscow, Russia, resolved to upgrade the traffic arteries connecting the inner city to satellite towns. Greater Moscow (Oblast) has a population of over seven million, and to date
June 15, 2012 Read time: 3 mins
Paschal produced a total of four form sets, each with two forms, 2m and 3m high, respectivelyPaschal produced a total of four form sets, each with two forms, 2m and 3m high, respectively
Unusual staircase columns for pedestrian crossings outside Moscow required custom-made forms

Every day the largest city in the largest country in the world is threatened with gridlock.

The infrastructure of the present-day traffic system can no longer cope with the increased number of vehicles, and the urban administration of Moscow, Russia, resolved to upgrade the traffic arteries connecting the inner city to satellite towns.

Greater Moscow (Oblast) has a population of over seven million, and to date traffic travelling to the city of Ljuberzy, 2km south-east of the Moscow roundabout, has been reached by means of an urban motorway.

Local and district streets run parallel to this route, and the second largest connecting road, an extension of the Komsomolsky Prospekt, is now being expanded. Traffic will now be routed over a newly constructed bridge, 1.737km long, where both of the lanes will be structurally separated from each other.

Construction is being carried out by LLC TransKapStroy (Moscow).

A distinctive feature of the architecture is found in additional connections for the stairways for the pedestrian crossings. There are two for each lane, which reach from the bridge to the ground in three stages.

However, the form of the stairway columns is so sophisticated that standard solutions were out of the question. The columns are manufactured locally by filling a prefabricated form with concrete, and they take the form of a symmetrical hexagon. (The cross-section is similar to the silhouette of a clam.) All 36 props have a height of 2–6.5m.

The Paschal representative office in Moscow assigned to the main factory in Steinach, Germany, a contract for the construction of a special form designed to be used repeatedly, which can sustain a pressure from fresh concrete of 80kN/m².

It created a total of four identical sets, each consisting of two extendable concrete forms, 805mm wide, 1,020mm deep and with heights of 2m and 3m respectively.

Each form consists of two parts with the required tight-fitting sharp-edged joints secured with locking screws.

According to Paschal, a feature of the design is the simplicity and efficiency brought to the construction site: “Situate the form, pour the concrete and it is done.”

“Tie openings or involved propping or any other preparation or post-processing were not necessary. In comparison with carpentry methods this means a large increase in the speed of completion in addition to millimetre precision when working with concrete,” said Paschal.

“The technical concept developed by Paschal convinced the contractor, as did the short production time of four weeks for all.

“The scope of delivery also covers props as well as a specially constructed working platform which fulfils the most rigorous safety criteria.”

The bridge has now been opened for traffic.

Related Content

  • Bridge formwork solutions complete big bridge picture
    July 2, 2014
    Advanced bridge formwork solutions are allowing contractors to complete vital major highway infrastructure projects covering Norway, Sweden, Estonia and Poland. Guy Woodford reports Building the Labbdalen bridges in Norway is a key feature of the E6 highway improvement programme. Main project contractor HÆHRE tasked RMD Kwikform and Teknikk with supplying a complete formwork and shoring solution that could tackle the challenging Norwegian terrain, whilst preserving the environment. Situated two hours
  • Meva’s Mammut 350 formwork makes the difference for Neckar viaduct
    April 19, 2018
    Formwork specialist Meva is helping replace the longest motorway bridge, the Neckar River viaduct in Germany’s south-west state Baden-Wuerttemberg Work on the 1.3km Neckar viaduct, part of the A6 motorway at Heilbronn, should be finished by 2022. It is part of the A6 expansion project between the Weinberger junction and Wiesloch/Rauenberg. The project is officially the new Neckar viaduct BAB 6 at Heilbronn. Federal Motorway 6, the A6, is also known as the BAB 6. The 477km motorway starts at the French b
  • Innovations in formwork aid project completion
    February 14, 2012
    Innovative formwork solutions are helping to get projects completed on or before time, meaning savings in time and money as Patrick smith reports. The use of flexible, modular formwork to create innovative structures out of concrete is helping to increase productivity and thus drive down completion time and costs.
  • Special concrete paver for UK road job
    January 5, 2015
    A specially adapted Wirtgen SP25i concrete slipformer has been used on the M6 motorway near Cannock in the UK. The machine worked together with a Wirtgen ISF25i (independent side feeder) in order to pave a concrete slab under difficult conditions. With an overall length of 373km, the M6 is the longest and one of the most heavily congested motorways in the UK. The M6 connects the M1 motorway near Rugby with Carlisle near the Scottish border. But due to the steadily growing volume of traffic, the Highways