Undercarriage inspection system

A new system is being offered that can improve the efficiency of undercarriage inspections, maximising machine uptime. Integrated with Cygnus 4+ Ultrasonic Thickness Gauge (UT), TrackTreads developed an Undercarriage Tool to monitor a machine’s undercarriage tool quickly and effectively. Thickness measurements are taken on each undercarriage component using the Cygnus Ultrasonic Thickness Gauge. Connected to a mobile application via Bluetooth, the data is used to calculate the percentage worn and record i
October 18, 2018 Read time: 2 mins
The new undercarriage inspection system can cut unplanned downtime and machine servicing costs
A new system is being offered that can improve the efficiency of undercarriage inspections, maximising machine uptime.


Integrated with 3274 Cygnus 4+ Ultrasonic Thickness Gauge (UT), TrackTreads developed an Undercarriage Tool to monitor a machine’s undercarriage tool quickly and effectively. Thickness measurements are taken on each undercarriage component using the Cygnus Ultrasonic Thickness Gauge. Connected to a mobile application via Bluetooth, the data is used to calculate the percentage worn and record images and observations. Inspections can be done offline and then synced with the cloud.

Typical components measured using the UT are track rollers, carrier rollers, shoes, bushes, links and, in some cases, idlers. The firm claims that undercarriage management using this system offers various benefits.

The package provides an immediate figure for the wear percentage and gives comparisons with prior inspection measurements and can identify problems causing excessive wear rates. It can also boost component life and predict when it is best to replace components, reducing emergency delivery costs and unplanned downtime. It can also better match components to the application, preventing premature wear, while optimising maintenance for mixed fleets.

Engines, Components & Tyres

For more information on companies in this article

Related Content

  • Earthmoving machine advances
    June 10, 2019
    One of the most competitive segments of the off-highway equipment sector, it is no surprise that earthmoving machinery is seeing a wide array of new models coming to market - Mike Woof writes Competition is tough in the market for earthmoving equipment. Manufacturers from Europe, the US, Japan, Korea and China are all vying for increased market share across the globe. Firms are developing new models and widening product lines, with a wide range of excavator, wheeled loader, dozer, grader and soil compact
    Read More
  • Efficient, accurate asphalt compaction technology
    February 14, 2012
    The efficiency of asphalt compaction performance has improved immeasurably in recent years with the development of more effective equipment. Manufacturers have honed the designs of the machines, making them easier and more comfortable to operate, improving visibility and also tackling issues such as maintenance downtime by making the equipment more reliable and quicker to service. However one of the biggest advances in compaction performance has come not from the machines, but from the control and measur
    Read More
  • Efficient aggregate production with new technology
    December 9, 2022
    New equipment is providing major benefits for aggregate production, offering superior product quality as well as increased throughput, while also being able to better meet sustainability targets for customers
    Read More
  • Intelligence built in to Dynapac machines
    January 16, 2017
    The highly sophisticated Fleetlink telematics system developed is now being offered across the road machine range. The system allows users to optimise fleet usage and reduce maintenance costs, boosting overall efficiency and fleet management and increasing uptime and productivity.
    Read More

Highlighted Content