New products from MTG help cut costs

MTG unveiled two new product lines at Bauma 2014 in Shanghai, China. VR Steel has been appointed as its mining dealer for China, in addition to its existing territory in South Africa. The StarMet rope shovel products are now available for the buckets of the P&H4100 and Caterpillar 7495 mining shovels and include teeth adapters, lip and side protectors. They have been designed with cost effectiveness and reliability in mind. MTG's Twist hammerless locking solution strikes a balance between penetration and ab
November 26, 2014 Read time: 2 mins
MTG’s wear products offer long wear life and suit an array of applications

7159 MTG unveiled two new product lines at Bauma 2014 in Shanghai, China.

7936 VR Steel has been appointed as its mining dealer for China, in addition to its existing territory in South Africa.

The StarMet rope shovel products are now available for the buckets of the P&H4100 and 178 Caterpillar 7495 mining shovels and include teeth adapters, lip and side protectors. They have been designed with cost effectiveness and reliability in mind. MTG's Twist hammerless locking solution strikes a balance between penetration and abrasion. Shrouds can be swapped to the opposite side of the bucket to allow full wear. The range includes self-sharpening teeth.

A metallic retainer system has been introduced as a solution for hot slag applications with the StarMet system. “The main advantage of the StarMet hot slag solution when compared to KingMet is that with StarMet you will only need to change the pin and the retainer due to the wear, while with KingMet you would also have had to change the adapter,” said Joan Cesar, MTG’s product manager.

MTG's range now covers 90% of the rope shovel segment. Testing of the new products at a quarry in Germany led to a cost reduction of 42% for high abrasive and 56% for extreme abrasive. This resulted in 1% increase in production and a 2% reduction in fuel consumption. Tests in a copper mine near Santiago, Chile showed a 31% decrease in tooth wear.

Engines, Components & Tyres

For more information on companies in this article

Related Content

  • MTG introduces new StarMet wear bottom leg shroud
    April 22, 2015
    To improve the efficiency and durability of its wear parts, MTG’s new StarMet wear bottom leg shroud is said to help reduce the downtimes of machinery related with ground engaging tools (GET). It protects the bottom leg of the adapter and its welding area, and is designed to extend the service life of the adapter, and has been satisfactorily tested for almost one year in highly abrasive applications. The new StarMet wear bottom leg shroud is currently available in StarMet adapter sizes 120, 180 and 500, and
    Read More
  • MTG's StarMet bucket lips are tailored for US
    March 13, 2017
    MTG launched new range of StarMet pre-assembled excavator bucket lips specially tailored for the US market at CONEXPO-CON/AGG. The pre-assembled lips come with the adapter already welded, with the teeth and lockings assembled. Pre-assembly makes it easier for users to repair or replace lips in excavator buckets and will facilitate stock management, while reducing the downtime of machines when replacing or repairing worn excavator-bucket lips, says Alfonso Quezada, product manager for MTG.
    Read More
  • MTG continues to broaden its range of machinery protectors
    April 20, 2016
    Spanish attachment manufacturer MTG is continuing to broaden its range of protectors for mining and construction machinery with the inclusion of new designs and references. “In line with the aim of providing the best system of comprehensive protection for mining and construction buckets, MTG Systems continues to expand its ProMet range,” says the company.
    Read More
  • Lighter ESCO lip system offer 19% more useable wear metal
    January 6, 2017
    Wear parts specialist ESCO is using Bauma to show its new Nemisys lip system which has been engineered to deliver a lighter weight lip better sized and suited to modern buckets. The lip’s streamlined profile optimises production, says ESCO, and machine working cycles. A clever new hammerless tooth and shroud system helps reduce maintenance costs through improved reliability, faster and safer replacement, and improved lip coverage. The slim lip design and matching tooth system require 10% less force to penet
    Read More

Highlighted Content