Skip to main content

Asphalt plant for Turkish highway project

An asphalt plant from Ammann is playing a key role in the construction of a new Turkish highway. An important factor in the selection of the plant for the construction of Turkey’s Northern Marmara Motorway was its ability to utilise fibres. A large portion of the motorway, which serves as a bypass of Istanbul, has been completed. Handling a good deal of the remaining work is Nalbantolu naat, a family-owned business founded in 1995. The company has completed a number of high-profile projects, including
June 27, 2018 Read time: 3 mins
The Ammann plant was selected for the Northern Marmara Highway project in Turkey due to its production capabilities
An asphalt plant from Ammann is playing a key role in the construction of a new Turkish highway.


An important factor in the selection of the plant for the construction of Turkey’s Northern Marmara Motorway was its ability to utilise fibres. A large portion of the motorway, which serves as a bypass of Istanbul, has been completed. Handling a good deal of the remaining work is Nalbantoglu Insaat, a family-owned business founded in 1995.

The company has completed a number of high-profile projects, including creating mix for 70% of the roads in Kayseri, the city where it is headquartered. The Northern Marmara Motorway is taking much of the company’s focus through to the end of 2018.

Nalbantoglu naat is producing a great deal of mix for the fourth section of the highway, which will be connected to the Osmangazi Bridge. The company’s portion of the work is a 36km stretch that has been under construction for about three years.

When completed, travel to Istanbul’s third international airport will be much faster, and traffic relieved in some high-congestion areas. “It is a profound investment from which the economy, sociocultural structure and tourism will benefit,” said Ali Nalbantoglu chairman of the board of the asphalt company. “The size and the importance of the project are huge. To be part of such an important project is very exciting both for me and the whole company. For more than 20 years, we have improved our road building techniques and engineering, and with this experience and know-how, we will complete the project in due time and with success.”

Nalbantoglu naat initially used a single 6791 Ammann ABA UniBatch plant on the project. “This is our fifth Ammann asphalt mixing plant,” Nalbantoglu said. The plant was chosen because of its low operational costs and high capacity. The optional additive system, which enabled use of FiberTEK, was another consideration.

“The as1 Control System is the best that an asphalt plant can have,” Nalbantoglu said. “It is easy to operate and very safe.”

So successful was the first ABA UniBatch that Nalbantoglu Insaat recently purchased a second such plant for the project. In addition, the company acquired an ABA UniBatch 340 with RAH 50 recycling dryer for use near Kayseri. The company now owns five Ammann asphalt plants.

The paving company also purchased an Ammann MechTEK Mechanical Stabilisation Plant to produce cold mix for the job. “We will provide 2.5 million tonnes of cold mix,” Nalbantoglu said. “The cold mix plant has many benefits: high capacity, precise dosing, an ability to handle a wide range of additives; and operator-friendly software that enables recipe storing, statistical reporting and customisation.”

Using a plant dedicated to cold mix production has helped keep the project on track. “The plant has large output in a short time,” Nalbantoglu said. “It uses less power and the fact that it’s a separate operation helps with jobsite logistics. The wearing parts have long life, and therefore reduced maintenance costs. Our management also can remotely connect to the machine to monitor daily operations.”

For more information on companies in this article

Related Content

  • KwaMhlanga Group buys Rapidmix concrete plant for South African roadwork
    May 14, 2018
    Rapid International of County Armagh, Northern Ireland, has supplied KwaMhlanga Group (Gauteng province, South Africa) with a new Rapidmix 400CW mobile continuous concrete mixing plant to produce road sub-base in South Africa. KwaMhlanga Group bought the Rapidmix plant for road rehabilitation via base layer stabilisation and road construction using sub-base layer stabilisation. The group’s previous production process resulted in inaccurate blending of emulsions and cement into aggregates and lower than des
  • Recycling glass for use in asphalt
    November 4, 2019
    A novel operation in Australia is using recycled glass as a material for asphalt production.
  • Southeast Asia’s cutting-edge asphalt production
    April 1, 2014
    An eye-catching state-of-the-art asphalt plant is making a big impact in South East Asia, while other new and proven asphalt plant technology remains in demand in Europe and other continents. Guy Woodford reports Marini China has ventured out of its traditional Chinese market to deliver to a Singaporean customer what is claimed to be Asia’s largest asphalt plant. An impressive 45m tall and capable of producing 360tonnes/hour, the plant model was in response to Ley Choon Group’s request for a new plant ahead
  • Wirtgen W 60 Ri milling units on duty in Norway with Asfalt Remix
    July 3, 2018
    Time is money, especially in Scandinavia where the short road construction season makes efficiency and flexibility a key factor for machines. That's particularly true on small job sites, where work has to be completed quickly but reliably day after day. As soon as the job is done, machines must be quickly loaded and ready to speed off to the next project. That’s exactly what the W 60 Ri small milling machine from Wirtgen delivers. Norwegian milling service provider Asfalt Remix - which uses exclusively W