Skip to main content

Vulcan Burner for Cemex at Shap

Asphalt Burner Services (ABS), a nationwide provider of asphalt servicing and spare part products, has fitted a Vulcan Burner at Cemex Shap, in Cumbria, North West England. ABS says Cemex has noted that fuel usage has reduced, emissions have lowered and overall plant performance has increased substantially. Excess air control, combustion chamber optimisation and air pressure compensation are said by ABS to be key features of the Vulcan range.
June 14, 2012 Read time: 2 mins
4720 Asphalt Burner Services (ABS), a nationwide provider of asphalt servicing and spare part products, has fitted a Vulcan Burner at Cemex Shap, in Cumbria, North West England.

ABS says 3016 Cemex has noted that fuel usage has reduced, emissions have lowered and overall plant performance has increased substantially. Excess air control, combustion chamber optimisation and air pressure compensation are said by ABS to be key features of the Vulcan range.

According to the Northern Ireland headquartered firm, the design concepts deliver energy savings of more than 20%. The high efficiency burner design is said by the company to be extremely compact and easily accessible for servicing.

Carbon Monoxide (CO) emissions at the dryer exhaust duct have averaged across three test points at unprecedented low levels of 45ppm, with the burner set at 30% output. Target levels normally experienced on good asphalt plant burners are said by ABS to be between 200 and 400ppm. The Vulcan burner is said to be successfully burning 100% on Nexgen 3 fuel oil; which has been fitted on a four year-old Marini 200-280tph asphalt plant at Cemex Shap, Cumbria. Initial tests indicate the fuel costs have been significantly reduced from 9litres per tonne to just over 6.5 to 7litres per tonne, with an additional saving in carbon tax said to be due to the overall performance of the new burner.

For more information on companies in this article

Related Content

  • More efficient asphalt output from new plants
    November 20, 2015
    Advances in asphalt plant design offer major gains in product throughput and quality, while also allowing for warm asphalt and increased recycling The asphalt sector is constantly looking for ways to optimise production, lower costs and improve product quality and consistency. Competition is fierce in the asphalt plant market, with several of the key companies working hard to develop new and more efficient technologies, as well as equipment that is more versatile and more mobile. Advances have been made
  • Lowering the carbon footprint of asphalt production
    September 28, 2023
    Advances in asphalt production will reduce carbon emissions and energy consumption.
  • Ammann’s new continuous asphalt plant innovation for North America is 100% mobile
    March 14, 2023
    A significant innovation from Ammann is a continuous asphalt plant being developed specifically for the North American market. This will offer capacity in the 270-360tonne/hour range that forms the bulk of US demand and will be ready for market during the 2024 paving season.
  • Hydrogen burners for asphalt plants
    September 3, 2024
    Key manufacturers in the asphalt plant market, Ammann, Benninghoven and Marini, are developing systems able to use alternative fuels to reduce CO2 emissions.