Skip to main content

Sandvik Prisec crusher solves waste problem for Schneps, Austria

Schneps, based in Stockerau, Austria, has evolved from being a shipping and forwarding agent to being a recycling specialist. But in order to raise production, Schneps decided to build a recycling plant near Vienna and contacted BAG Klöch Aufbereitungstechnik, Sandvik Construction’s distributor for crushing and screening equipment. A flowchart was created using Sandvik PlantDesigner software that set up a virtual recycling plant tuned to Schneps’ needs. At the core of the newly designed plant is the Sand
January 4, 2016 Read time: 2 mins
Speed and efficiency from Sandvik’s Prisec CI521 horizontal shaft impactor
Schneps, based in Stockerau, Austria, has evolved from being a shipping and forwarding agent to being a recycling specialist. But in order to raise production, Schneps decided to build a recycling plant near Vienna and contacted BAG Klöch Aufbereitungstechnik, 2403 Sandvik Construction’s distributor for crushing and screening equipment.

A flowchart was created using Sandvik PlantDesigner software that set up a virtual recycling plant tuned to Schneps’ needs. At the core of the newly designed plant is the Sandvik Prisec CI521 horizontal shaft impactor.

The modular design of the Prisec series enables conversion of the equipment from a primary to a secondary crusher quickly and with no additional parts.

The new crushing chamber configuration enables a higher crushing rate than before. It comes equipped with two infinitely adjustable, hydraulic-operated curtains. This along with the newly developed braking system enables the corresponding impact curtain to be lifted and held in position when any uncrushable material enters the crusher.

Both the first and the second curtains are equipped with an adjustment/braking system, located on the cross-beams of the crusher. Blockages, crusher downtime and hazards for health and safety are kept to a minimum.

Core components of the crusher are the rotor and the hammers. The weight and improved design of the rotor easily gives the crusher the inertia needed for optimum crusher performance. The modular design - banana shape - of the hammers ensures a uniform wear pattern during the entire wear or service lifetime, producing a uniform product. A key safety interlock system prevents unintentional opening of the crusher or the inspection hatches.

Schneps now efficiently handles building waste recycling in an area up to 70km from Stockerau, turning the material into high-quality products.

For more information on companies in this article

Related Content

  • Efficient operation from Sandvik’s impact crusher
    January 16, 2017
    High efficiency is claimed by Sandvik for its latest UI310+ wheeled impact crusher. This electrically driven crushing unit is wheel-mounted and is said to be versatile and productive. According to the firm this unit offers a versatile and highly efficient primary crushing solution. It benefits from being equipped with the patented and highly modular Sandvik CI512 Prisec crusher. This is said to offer the versatility to configure the one base crusher into either a primary or a secondary application. The mach
  • Indian quarry boosts wear life and output
    June 20, 2016
    An Indian quarry facility has seen increased uptime and gains in overall efficiency due to the installation of new wear components in its crushing system Installing new distributor plates in this Indian granite quarry has increased its plate operational lifetime by 400-500%. Panchami Stone has fitted the unique HX900 plates to the 85 HP rotor of its Sandvik Construction CV218 VSI, reducing its replacement costs by 50%. The Panchami Stone granite quarry is located 60km from Bangalore, in the south of I
  • Sandvik boosts crushing performance
    January 6, 2017
    Sandvik has unveiled the Premium QI441 PriSec Impactor mobile crusher and the QE341 mobile scalper, both of which have been designed with improved output, easier operation and increased mobility. The QI441 features Sandvik’s patented PriSec crushing chamber, which is designed for rapid switching between primary and secondary crushing applications. Two hydraulically adjusted curtains permit the production of a wide range of product sizes. Increased discharge heights and conveyor lengths deliver up to 50% mor
  • New innovations for crushing and screening equipment market
    September 16, 2015
    Mobile crushing and screening solutions have become a key component for the aggregate production sector - Mike Woof writes. The market for mobile crushing and screening solutions has grown enormously in recent years. With the first track-mounted mobile units having appeared in the 1980s and pioneered by a small number of manufacturers, the range and variety of units on the market has grown enormously since.