Skip to main content

New batching plant for pre-cast facility

As part of its recent £10 million expansion, paving and walling manufacturer, Tobermore, has recently in a new Rapid concrete batching plant. The new Rapid plant will allow a further one million m2 of block paving/year
September 6, 2021 Read time: 2 mins
Rapid International has supplied a new batching plant to UK precast concrete product supplier Tobermore

Rapid has previously installed six bespoke concrete batching plants over the last forty years at Tobermore’s County Londonderry headquarters. This seventh Rapid plant will enable Tobermore to meet a surge in market demand.  

The new Rapid batching plant is comprised of a 20m3 dump hopper to receive aggregates and sand and an inclined 750mm-wide conveyor to convey materials to the shuttle conveyor. The shuttle conveyor distributes aggregates to each of the aggregate bins. Aggregates and sands are stored in a series of 29 storage bins, of varying sizes, from 4.7 – 100m3.

Two 600mm and one 750mm weighed belt conveyors collect materials from the aggregate and sand storage bins and discharges these to the main transfer conveyor, leading to the changeover tower. From the changeover tower, the materials are transported to the mixer house via a 750mm-wide inclined batch conveyor. The batch of aggregates is then subsequently distributed via a diverter chute to each of the holding hoppers, until required by the mixers. Three 150tonne silos feed the mixer via the screw conveyors.

A series of six wet batch hoppers under the face mix and four hoppers under the back mix, offers a huge range of blending combinations.

The multifloor mixer platform design allows maximum access for cleaning and maintenance. Designed to house the plant's two integral mixers, the platform is also sized to accommodate the travelling wet batch hoppers (backing and face hoppers).

For more information on companies in this article

Related Content

  • Asphalt plant technology meets market needs
    February 16, 2012
    Plants for mixing asphalt are becoming more sophisticated than ever, while users are looking for ecological and technological benefits. Patrick Smith reports. When the Adige Bitumi Group decided to renew its old M 260 plant it chose to collaborate with Marini for the design and development of a plant with production of 280-300tonnes/hour.
  • Benninghoven’s modern masterpiece
    April 4, 2013
    In 2012 Benninghoven were commissioned by Kostmann, an Austria-based consortium of companies involved in the production and refinement of raw materials, to build an asphalt mixing plant that included a stone tower silo system. The plant - TBA-3000-U –was to be sited at Weitendorf, a location offering good access to the motorway, the Styria regional capital, Graz, and the Austria-Slovenia border. However, the close proximity of agricultural land and private residential areas called for an adherence to strict
  • Efficient concrete batching plants from Liebherr
    September 7, 2022
    Modular design is the key feature of Liebherr’s a new mixing plant generation. The modular design allows Liebherr to tailor the plants to meet customer requirements. In addition, sophisticated frequency converter technology reduces current consumption by up to 30%.
  • Plant advances for asphalt production boost efficiency
    May 30, 2018
    Advances in asphalt plant technology will boost efficiency for producers, while increasing the percentage of recycled materials that can be used in the mix - Mike Woof writes. Asphalt plant technology continues to advance as the rival firms fine-tune their technologies for greater performance. New plants can give higher quality output due to new control technologies, while also allowing for recycled asphalt pavement (RAP) to be used more efficiently, while still ensuring tight mix specifications are met. A