Skip to main content

New batching plant for pre-cast facility

As part of its recent £10 million expansion, paving and walling manufacturer, Tobermore, has recently in a new Rapid concrete batching plant. The new Rapid plant will allow a further one million m2 of block paving/year
September 6, 2021 Read time: 2 mins
Rapid International has supplied a new batching plant to UK precast concrete product supplier Tobermore

Rapid has previously installed six bespoke concrete batching plants over the last forty years at Tobermore’s County Londonderry headquarters. This seventh Rapid plant will enable Tobermore to meet a surge in market demand.  

The new Rapid batching plant is comprised of a 20m3 dump hopper to receive aggregates and sand and an inclined 750mm-wide conveyor to convey materials to the shuttle conveyor. The shuttle conveyor distributes aggregates to each of the aggregate bins. Aggregates and sands are stored in a series of 29 storage bins, of varying sizes, from 4.7 – 100m3.

Two 600mm and one 750mm weighed belt conveyors collect materials from the aggregate and sand storage bins and discharges these to the main transfer conveyor, leading to the changeover tower. From the changeover tower, the materials are transported to the mixer house via a 750mm-wide inclined batch conveyor. The batch of aggregates is then subsequently distributed via a diverter chute to each of the holding hoppers, until required by the mixers. Three 150tonne silos feed the mixer via the screw conveyors.

A series of six wet batch hoppers under the face mix and four hoppers under the back mix, offers a huge range of blending combinations.

The multifloor mixer platform design allows maximum access for cleaning and maintenance. Designed to house the plant's two integral mixers, the platform is also sized to accommodate the travelling wet batch hoppers (backing and face hoppers).

For more information on companies in this article

Related Content

  • JCB excavators and Terex Washing Systems’ plant at work in the Caribbean region
    June 24, 2013
    Excavators and a wash plant have been supplied for work in the Caribbean region. New equipment has been delivered to companies for projects in the countries in the Caribbean. A fleet of eight 20tonne JCB JS200 crawler excavators has been bought by a construction company and put to work in one of the biggest ever highway projects in the Caribbean, while DUO, a Terex Washing Systems’ global distributor, has installed a custom-built Terex sand and gravel wash plant at the Readymix West Indies (W.I.) site in Va
  • Nigerian asphalt producer increasing capacity with Sandvik plant
    June 30, 2014
    In Nigeria a major asphalt producer is increasing production capacity to cope with growing demand for its materials Nigeria is developing its road and highway network, which has triggered greater demand for quality aggregates and asphalt for construction. Producer Asphalt Unity Construction is now meeting this demand with its purchase of new mobile equipment from Sandvik Construction.
  • Long hours in Yorkshire, UK, for Doosan’s latest machines
    August 21, 2015
    Heavy-duty quarry work is the order of the day for new Doosan DX420LC-3 and DX340LC-3 crawler excavators, together with two new DL550-3 and three new DL420-3 wheel loaders. Wentvalley Aggregates & Recycling in county Yorkshire in the UK purchased the machines for its Wentbridge site where they work alongside other generation machines, the Doosan DL450 wheel loader and Doosan DX225LC excavator. The quarry supplies limestone products, including single-size and all primary blended products from crusher runs
  • Bitumen technology: from potholes to PMB plants
    November 21, 2014
    This month we look at how warm mix is helping to pave dirt roads, a new way to tackle potholes, and bring news of a new distribution centre for the UK - Kristina Smith reports The creation of a new mix design, incorporating MWV’s warm mix additive Evotherm, is providing cost-effective solutions for dirt roads in the US’s Charleston County. The first stretch to be paved with the new porous paving in April this year, Joseph White Road in the town of Adams Run, resulted in the estimated US$1.1 million construc