Skip to main content

Mason Brothers keeps on crushing with Sandvik in Wales

A mobile crushing, screening and scalping train from Sandvik is playing a key role in ensuring that Welsh quarry business Mason Brothers meets customers’ demands. Family business Mason Brothers Quarry Products has a long-standing relationship with Sandvik which goes back to the 1990s, said Alun Mason, managing director of Mason Brothers. The wide range of products produced at the quarry ranges from type 1 sub-base to ornamental and building stone. The company also supplies volumetric concrete, concret
December 20, 2018 Read time: 2 mins
Production harmony thanks to Sandvik at the Welsh quarries of Mason Brothers
A mobile crushing, screening and scalping train from 325 Sandvik is playing a key role in ensuring that Welsh quarry business Mason Brothers meets customers’ demands.

Family business Mason Brothers Quarry Products has a long-standing relationship with Sandvik which goes back to the 1990s, said Alun Mason, managing director of Mason Brothers.

The wide range of products produced at the quarry ranges from type 1 sub-base to ornamental and building stone. The company also supplies volumetric concrete, concrete blocks, portable gabion baskets and drainage pipe. Mason Brothers can deliver materials both loose or bagged dependent on customer requirements and also now runs a nearby shale quarry.

“We run six tipper trucks out of the quarry and now produce over 100,000tonnes of mixed aggregates,” said Mason.

The rock at the quarry is a metamorphic granite - Royal Lite Hornfeldt - and although it breaks easily it is very abrasive, making it hard on equipment.

A key part of production is a crushing, screening and scalping train supplied by Sandvik Mobiles. This comprises of a QA451 triple deck Doublescreen, QH331 cone with hanging screen and currently a QE341 scalper with finger deck.

“Two boys run the complete quarry. They primary crush at face and then scalp off the material. We produce a 25mm-100mm cone feed from the face which we then stockpile at the rear of the cone crusher. This is then moved across the quarry with an excavator loading the cone for secondary crushing. This set-up enables the running of the entire quarry with just two men,” says Mason.

The QH331 cone crusher with hanging screen has proved to be particularly useful, he explains.


For more information on companies in this article

Related Content

  • Keestrack crushing in all performance levels
    January 6, 2017
    With transport weights of less than 30tonnes are the jaw crusher Keestrack B2 (former Argo), with a jaw width of 1,000mm, and the crusher unit Keestrack R4 (former Destroyer 1011) with add-on screener and oversize material recycler. This also applies to the Keestrack R8 top crusher unit (former Destroyer 1313), that is presented as a highly productive mobile solution in the output range of 450tonnes/hour. “As is the case for all Keestrack crusher units, the heavy construction of the 1,250mm wide roto
  • Powerscreen’s colourful display
    August 27, 2013
    Powerscreen’s XH320X impact crusher and Warrior 800 screen will be on show at bauma Africa in conjunction with South African distributor ELB Equipment. “Powerscreen is eagerly awaiting the first bauma Africa as Africa is an important market for us. The machines on display demonstrate the versatility of the Powerscreen offering and demonstrate how we meet the needs of our customers through innovation and investment in focused research and development,” said Damian Power, global product line director. The
  • Ensuring screening efficiency can cut costs
    September 30, 2013
    Major Wire Industries, a leading manufacturer of screen media, has determined a numbers of methods to tackle common screening problems Screen media inefficiencies can reduce product quality, production and profit as much as a poorly performing screen box. Screen media modifications cost less than screen box upgrades and can provide major benefits for little outlay. If material is coming off the end of the deck, instead of passing through the screen cloth there are several possible problems. It could be that
  • Powerscreen to highlight XH500 impact crusher
    January 6, 2017
    Powerscreen, a leading provider of mobile crushing, screening and washing equipment, will exhibit some of its most popular equipment, including the Powerscreen XH500 impact crusher.