Skip to main content

Mason Brothers keeps on crushing with Sandvik in Wales

A mobile crushing, screening and scalping train from Sandvik is playing a key role in ensuring that Welsh quarry business Mason Brothers meets customers’ demands. Family business Mason Brothers Quarry Products has a long-standing relationship with Sandvik which goes back to the 1990s, said Alun Mason, managing director of Mason Brothers. The wide range of products produced at the quarry ranges from type 1 sub-base to ornamental and building stone. The company also supplies volumetric concrete, concret
December 20, 2018 Read time: 2 mins
Production harmony thanks to Sandvik at the Welsh quarries of Mason Brothers
A mobile crushing, screening and scalping train from 325 Sandvik is playing a key role in ensuring that Welsh quarry business Mason Brothers meets customers’ demands.

Family business Mason Brothers Quarry Products has a long-standing relationship with Sandvik which goes back to the 1990s, said Alun Mason, managing director of Mason Brothers.

The wide range of products produced at the quarry ranges from type 1 sub-base to ornamental and building stone. The company also supplies volumetric concrete, concrete blocks, portable gabion baskets and drainage pipe. Mason Brothers can deliver materials both loose or bagged dependent on customer requirements and also now runs a nearby shale quarry.

“We run six tipper trucks out of the quarry and now produce over 100,000tonnes of mixed aggregates,” said Mason.

The rock at the quarry is a metamorphic granite - Royal Lite Hornfeldt - and although it breaks easily it is very abrasive, making it hard on equipment.

A key part of production is a crushing, screening and scalping train supplied by Sandvik Mobiles. This comprises of a QA451 triple deck Doublescreen, QH331 cone with hanging screen and currently a QE341 scalper with finger deck.

“Two boys run the complete quarry. They primary crush at face and then scalp off the material. We produce a 25mm-100mm cone feed from the face which we then stockpile at the rear of the cone crusher. This is then moved across the quarry with an excavator loading the cone for secondary crushing. This set-up enables the running of the entire quarry with just two men,” says Mason.

The QH331 cone crusher with hanging screen has proved to be particularly useful, he explains.


For more information on companies in this article

Related Content

  • Sandvik launches new circular stroke inclined screen
    November 27, 2014
    Sandvik unveiled its latest screen at bauma 2014 in Shanghai. The new SK2462 is the latest in the SK&SC range. A modular approach in the range allows flexibility for aggregate producers and quarries. These units facilitate accurate and efficient screening in the secondary and tertiary stages. The new circular motion screen is 2.4m by 6m and weighs in at 7.3tonnes. Power is provided by a 22kW motor allowing rotation speeds of between 780 and 900pm. It is designed for heavy-duty medium and fine screening a
  • Keestrack’s innovative crusher offers efficiency
    January 16, 2017
    Keestrack is maintaining its technology edge with new H4 tracked cone crusher. Said to be light and compact, this plant features the KT-H4 cone crusher, adapted for the installation and supplied by a world-leading cone specialist. The fully automated unit produces up to 250tonnes/hour at maximum feed sizes of 178mm. The wide variety of concaves allows a high flexibility in secondary or tertiary production of highly defined end fractions. To optimise production the plant can be equipped as an option with a p
  • Sandvik’s telescopic chute to cut dust
    March 14, 2017
    Sandvik says that its novel WE6000i telescopic chute can help cut dust emissions and improve working efficiency on quarry sites. The unit can be used with a wide variety of equipment and has been developed from the proven WE series. The new units can be fed by conveyors with a belt width of less than 800mm and helps minimise dust emissions, as well as benefiting the working environment and surrounding areas.
  • Remote control crushing
    July 16, 2012
    Following a trial of Metso Minerals' Nordberg Plant Management System at Hanson Aggregates' Ystrad Meurig Quarry, UK, the software has now been installed on a further six mobile machines at Lithalun Quarry. Metso installed the remote control system on the Lokotrack LT300HP for Hanson last year to allow the company to test the advantages of the wireless communication capabilities. The system has now been extended to the LT110 primary crusher, another LT300HP and its two ST358 and ST620 mobile screens.