Skip to main content

Mason Brothers keeps on crushing with Sandvik in Wales

A mobile crushing, screening and scalping train from Sandvik is playing a key role in ensuring that Welsh quarry business Mason Brothers meets customers’ demands. Family business Mason Brothers Quarry Products has a long-standing relationship with Sandvik which goes back to the 1990s, said Alun Mason, managing director of Mason Brothers. The wide range of products produced at the quarry ranges from type 1 sub-base to ornamental and building stone. The company also supplies volumetric concrete, concret
December 20, 2018 Read time: 2 mins
Production harmony thanks to Sandvik at the Welsh quarries of Mason Brothers
A mobile crushing, screening and scalping train from 325 Sandvik is playing a key role in ensuring that Welsh quarry business Mason Brothers meets customers’ demands.

Family business Mason Brothers Quarry Products has a long-standing relationship with Sandvik which goes back to the 1990s, said Alun Mason, managing director of Mason Brothers.

The wide range of products produced at the quarry ranges from type 1 sub-base to ornamental and building stone. The company also supplies volumetric concrete, concrete blocks, portable gabion baskets and drainage pipe. Mason Brothers can deliver materials both loose or bagged dependent on customer requirements and also now runs a nearby shale quarry.

“We run six tipper trucks out of the quarry and now produce over 100,000tonnes of mixed aggregates,” said Mason.

The rock at the quarry is a metamorphic granite - Royal Lite Hornfeldt - and although it breaks easily it is very abrasive, making it hard on equipment.

A key part of production is a crushing, screening and scalping train supplied by Sandvik Mobiles. This comprises of a QA451 triple deck Doublescreen, QH331 cone with hanging screen and currently a QE341 scalper with finger deck.

“Two boys run the complete quarry. They primary crush at face and then scalp off the material. We produce a 25mm-100mm cone feed from the face which we then stockpile at the rear of the cone crusher. This is then moved across the quarry with an excavator loading the cone for secondary crushing. This set-up enables the running of the entire quarry with just two men,” says Mason.

The QH331 cone crusher with hanging screen has proved to be particularly useful, he explains.


For more information on companies in this article

Related Content

  • Rockster machine performing in Turkish quarry
    January 26, 2018
    Crushing equipment from Rockster is playing a key role in the efficient production process at a quarry site in Turkey
  • Arja Group offers range of new crushers
    March 11, 2013
    The Arja Group is broadening its range of crushing and screening equipment with its latest generation of impact crushers. The new series TAURO 10 PE models join the range, along with the durable MA 0806 jaw crushers and HN 36-3 screens. The new impact crushers are designed to work with highly abrasive materials and can also be used for soft materials. The firm claims that these impact crushers offer benefits over cone crushers in terms of material shape and reduced fines. The new TAURO 10 PE features advanc
  • Cost-effective innovative backfill recycling
    February 29, 2012
    Day Aggregates offers a novel materials recycling approach - Kristina Smith reports Here's a neat idea: take the muck from utilities trenches, treat it and reuse it, saving between 30-40% on the cost of landfill and backfill. This, in essence, is the theory behind Day Aggregates' EcoFILL 40 material. Confident of a growing market for this type of product, Day has invested over €569,000 (£500,000) in a new plant at its 3.4ha site in south London. "There is great demand for a solution to waste streams which
  • Cost-effective innovative backfill recycling
    April 12, 2012
    Day Aggregates offers a novel materials recycling approach - Kristina Smith reports Here's a neat idea: take the muck from utilities trenches, treat it and reuse it, saving between 30-40% on the cost of landfill and backfill. This, in essence, is the theory behind Day Aggregates' EcoFILL 40 material. Confident of a growing market for this type of product, Day has invested over €569,000 (£500,000) in a new plant at its 3.4ha site in south London. "There is great demand for a solution to waste streams