Skip to main content

Marini mobile asphalt plant XPRESS 2500 P at Reykjavik Airport

Iceland, being a volcanic island and still active, must import aggregates and bitumen for road construction. The island’s 104,000km² and its 333,000 inhabitants are susceptible to daily seismic activity of some kind. However, airline passengers, either visiting the country as tourist or in transit, are increasing by around 20% per year so good airport services are essential. As such, Colas is resurfacing the main runway and constructing a third strip and contracting other road works. The highway network i
May 17, 2017 Read time: 3 mins
Colas operates Marini’s XPRSS 2500 P for runway duty
Iceland, being a volcanic island and still active, must import aggregates and bitumen for road construction.


The island’s 104,000km² and its 333,000 inhabitants are susceptible to daily seismic activity of some kind.

However, airline passengers, either visiting the country as tourist or in transit, are increasing by around 20% per year so good airport services are essential. As such, 184 Colas is resurfacing the main runway and constructing a third strip and contracting other road works.

The highway network is shaped around the natural features of a difficult and constantly changing – sometimes abruptly - environment. Around 60% of the road system is not asphalted while 35% has a single-surface treatment. Only 5% of the road network consists of traditional hot asphalt.

In 1987, Colas, a global road building company took the decision at its Denmark offices to establish an operational centre in Iceland. Now, of the 350,000tonnes of asphalt produced on the island annually, around 250,000tonnes are provided by Colas.

In the second half of 2015, Colas Denmark, including the Icelandic operations, conducted a technical-commercial market survey, aimed at pinpointing a new plant whose first task would be to re-qualify and expand Reykjavik’s airport. The work was to act as a benchmark for the company’s work on other building and maintenance projects on the island.

Fundamental for future asphalt plant on the island was good mobility on wheels, for quick and easy transfer but over rough terrain. The plant also had to have rapid installation to permit quick, low-cost relocation without the need of often unavailable heavy-lifting equipment.

Capacity of the plant had to be more than 200tonnes/hour to enable production in a short period of time. Also required was sufficient storage to permit uninterrupted production.

Finally, resistance, quality and reliability were important for an asphalt plant to ensure continuous production. Plant servicing in Iceland, both from the point of view of technical support and the supply of necessary spare parts, can be a problem.

The choice of a 273 Marini mobile plant, a 2500 P model from the XPRESS range, was the choice, according to Colas. It could produce 200tonnes/hour with 5% moisture in virgin aggregates. Also, all components were on individually wheel-mounted units with its own braking system to meet road circulation standards. Remaining components are housed and transported in a specific container.

The plant is self-erecting by way of a hydraulic system that lifts the main trailer into its working position. A small electric winch fitted onto the main trailer positions the screens and elevator into their final work stations. Structural integrity is assured through such initiatives as Marini Endurance, a high-wearing elevator with resistant REX chain.

In May 2016 Marini finally moved the machine out of the company workshop in Alfonsine, north-east Italy, and onto a ship at nearby Ravenna for its journey to Iceland. After a four-week sea journey and two weeks of testing, the unit was ready for work.

The first job awaiting the new XPRESS 2500 P has been the resurfacing of the new runway at Reykjavik airport, around 50km from the capital city and an important European tourist flight centre.

For more information on companies in this article

Related Content

  • Benningoven builds special plant for Norwegian firm
    August 18, 2015
    Benninghoven has built an asphalt plant specially to order for a customer in Norway. Contractor Veidekke had a tight timeframe in which the plant could be erected at the firm’s chosen site in Sörli, as well as specific requirements as to its configuration. Benninghoven was able to construct the special TBA 4000 UC asphalt mixing plant to the firm’s request. A notable feature of the plant is that its large capacity materials towers stand 33m high. The order was received in January 2014, with the plant the
  • Asphalt plant producers see major worldwide successes
    November 21, 2014
    Asphalt plant manufacturers report major supply deals for highway and construction projects - Pat Smith writes International asphalt plant manufacturers have been reporting major successes with their products, which are now working on highway and airport projects worldwide.
  • Southeast Asia’s cutting-edge asphalt production
    April 1, 2014
    An eye-catching state-of-the-art asphalt plant is making a big impact in South East Asia, while other new and proven asphalt plant technology remains in demand in Europe and other continents. Guy Woodford reports Marini China has ventured out of its traditional Chinese market to deliver to a Singaporean customer what is claimed to be Asia’s largest asphalt plant. An impressive 45m tall and capable of producing 360tonnes/hour, the plant model was in response to Ley Choon Group’s request for a new plant ahead
  • Ammann’s new continuous asphalt plant innovation for North America is 100% mobile
    March 14, 2023
    A significant innovation from Ammann is a continuous asphalt plant being developed specifically for the North American market. This will offer capacity in the 270-360tonne/hour range that forms the bulk of US demand and will be ready for market during the 2024 paving season.