Skip to main content

Marini mobile asphalt plant XPRESS 2500 P at Reykjavik Airport

Iceland, being a volcanic island and still active, must import aggregates and bitumen for road construction. The island’s 104,000km² and its 333,000 inhabitants are susceptible to daily seismic activity of some kind. However, airline passengers, either visiting the country as tourist or in transit, are increasing by around 20% per year so good airport services are essential. As such, Colas is resurfacing the main runway and constructing a third strip and contracting other road works. The highway network i
May 17, 2017 Read time: 3 mins
Colas operates Marini’s XPRSS 2500 P for runway duty
Iceland, being a volcanic island and still active, must import aggregates and bitumen for road construction.


The island’s 104,000km² and its 333,000 inhabitants are susceptible to daily seismic activity of some kind.

However, airline passengers, either visiting the country as tourist or in transit, are increasing by around 20% per year so good airport services are essential. As such, 184 Colas is resurfacing the main runway and constructing a third strip and contracting other road works.

The highway network is shaped around the natural features of a difficult and constantly changing – sometimes abruptly - environment. Around 60% of the road system is not asphalted while 35% has a single-surface treatment. Only 5% of the road network consists of traditional hot asphalt.

In 1987, Colas, a global road building company took the decision at its Denmark offices to establish an operational centre in Iceland. Now, of the 350,000tonnes of asphalt produced on the island annually, around 250,000tonnes are provided by Colas.

In the second half of 2015, Colas Denmark, including the Icelandic operations, conducted a technical-commercial market survey, aimed at pinpointing a new plant whose first task would be to re-qualify and expand Reykjavik’s airport. The work was to act as a benchmark for the company’s work on other building and maintenance projects on the island.

Fundamental for future asphalt plant on the island was good mobility on wheels, for quick and easy transfer but over rough terrain. The plant also had to have rapid installation to permit quick, low-cost relocation without the need of often unavailable heavy-lifting equipment.

Capacity of the plant had to be more than 200tonnes/hour to enable production in a short period of time. Also required was sufficient storage to permit uninterrupted production.

Finally, resistance, quality and reliability were important for an asphalt plant to ensure continuous production. Plant servicing in Iceland, both from the point of view of technical support and the supply of necessary spare parts, can be a problem.

The choice of a 273 Marini mobile plant, a 2500 P model from the XPRESS range, was the choice, according to Colas. It could produce 200tonnes/hour with 5% moisture in virgin aggregates. Also, all components were on individually wheel-mounted units with its own braking system to meet road circulation standards. Remaining components are housed and transported in a specific container.

The plant is self-erecting by way of a hydraulic system that lifts the main trailer into its working position. A small electric winch fitted onto the main trailer positions the screens and elevator into their final work stations. Structural integrity is assured through such initiatives as Marini Endurance, a high-wearing elevator with resistant REX chain.

In May 2016 Marini finally moved the machine out of the company workshop in Alfonsine, north-east Italy, and onto a ship at nearby Ravenna for its journey to Iceland. After a four-week sea journey and two weeks of testing, the unit was ready for work.

The first job awaiting the new XPRESS 2500 P has been the resurfacing of the new runway at Reykjavik airport, around 50km from the capital city and an important European tourist flight centre.

For more information on companies in this article

Related Content

  • Super paving with Aggregate Industries’ SuperThin
    February 21, 2019
    Aggregate Industries’ contracting division recently laid a total of 1,800 tonnes of an ultra-low noise asphalt at Brampton Hut Services in Huntingdon in one weekend. Section 1 of Highways England’s A14 Cambridge-to-Huntingdon Improvement Scheme will see 21km of the road upgraded to three lanes in each direction and is expected to cut journey times by up to 20 minutes. The pavement works at Brampton Hut motorway services specified minimum sound level requirements of -7.5db (A). The limits are designed
  • Highly relevant: Denmark’s asset management for bridges
    July 12, 2019
    A well-maintained road bridge network is vital to Denmark’s economy. David Arminas caught up with Niels Pedersen, head of bridges at the Danish Road Directorate Denmark, being a country mainly of islands, relies on its bridges and tunnels to help unify the nation culturally. It also means that they are vastly more important to the economic well-being of the nation than in most other states. The World Bank has classified Denmark as a high-income economy. In 2017 it ranked 16th globally in terms of gros
  • JCB excavators and Terex Washing Systems’ plant at work in the Caribbean region
    June 24, 2013
    Excavators and a wash plant have been supplied for work in the Caribbean region. New equipment has been delivered to companies for projects in the countries in the Caribbean. A fleet of eight 20tonne JCB JS200 crawler excavators has been bought by a construction company and put to work in one of the biggest ever highway projects in the Caribbean, while DUO, a Terex Washing Systems’ global distributor, has installed a custom-built Terex sand and gravel wash plant at the Readymix West Indies (W.I.) site in Va
  • Modern aggregate crushing and screening
    July 9, 2012
    Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region. Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by Metso's Mining and Construction Technology. Processing s