Rapidmix enables re-use of waste fines for Gallagher Group

Rapid International has supplied the Gallagher Group, based in the UK, with a new Rapidmix 400CW mobile continuous mixing plant. The Rapidmix machine is operated primarily at the group’s Hermitage Quarry site and is transported to site if haulage presents an issue. Gallagher Group, in the south-east county of Kent, is a building, civil engineering, aggregates and property development company. The group has already purchased a 3m3 Rapid pan mixer for installation in a concrete batching plant system.
May 23, 2016 Read time: 3 mins
Fully mobile and self-contained, the Rapidmix 400CW from Rapid International
316 Rapid International has supplied the Gallagher Group, based in the UK, with a new Rapidmix 400CW mobile continuous mixing plant.

The Rapidmix machine is operated primarily at the group’s Hermitage Quarry site and is transported to site if haulage presents an issue.

Gallagher Group, in the south-east county of Kent, is a building, civil engineering, aggregates and property development company. The group has already purchased a 3m3 Rapid pan mixer for installation in a concrete batching plant system.

Fully mobile and self-contained, the Rapidmix 400CW from Rapid International offers a complete plant powered by its own power source, with onboard compressor and generator. Fitted with a self-erecting system, using hydraulics, the plant can change from travel mode to fully operational within a few hours. Available with outputs of up to 600tonnes per hour, the Rapidmix provides feed rates that are fully adjustable for the aggregate, cement and water systems.

Gallagher’s Rapidmix plant is employed in the production of the company’s ‘Gallapave’ range of HBM - Hydraulically Bound Material - and RCC - Roller Compacted Concrete. HBM is used as sub-base and base course to replace traditional capping layer, type 1 sub-base and tarmacadam base course in road construction.

The benefit of HBM is the reduction in road digging. This is in turn leads to reduced costs as less soil requires excavation and transportation to landfill. In addition, geotextile membrane isn’t required. RCC is a semi-dry concrete product that is a wearing surface used where strong pavement is required to stand up to massive loads and specialised equipment.

Airport runways and aprons are particularly suited to RCC, but it is also used for parking, storage and warehouse floors, container storage and handling, and port pavements. RCC offers high flexural strength and doesn’t require forms or finishing.

With the Rapidmix 400CW, Gallagher is using the waste fines from its fixed primary crushing plant for its HBM products. This saves dump trucks moving fines and space into the company’s landfill. Gallagher said that Rapid International’s customer service was quick off the mark during the equipment’s run-in period, resolving most issues over the phone with remote login access from its head office in Northern Ireland.

Rapid International is based in a 4,645m2 production facility in County Armagh, Northern Ireland.
Materials

For more information on companies in this article

Related Content

  • Volvo CE stages successful six-site paving demo
    April 11, 2013
    Volvo Construction Equipment’s (CE) dealer in the Netherlands, Kuiken, recently hosted a live, five-day demonstration program using a Volvo P7820C ABG paver machine. On a road trip across the country, the Kuiken team visited six different customers, travelling more than 1,700km in total, and clocking up more than 60 hours of paving. “We wanted to test how the market and existing customers, as well as potential ones, would react to the Volvo P7820C ABG machine,” says Arjen Mostert, sales & support manager of
    Read More
  • An array of crushing and screening innovations was presented at the recent INTERMAT 2012 exhibition
    July 19, 2012
    The crushing and screening phase is a crucial component in aggregate production and new development will help optimise performance - Mike Woof reports Crushing and screening is a key part of the quarrying cycle and has a huge impact on overall operating performance. Optimising operations will cut running costs, reduce materials wastage and also provide a more consistent product quality, boosting cost-effectiveness dramatically. An array of innovations were revealed to the market at the recent INTERMAT 2012
    Read More
  • High mobility is claimed for CIFA’s concrete plant
    January 6, 2017
    High mobility is claimed for CIFA’s mobile concrete batching plant, the CIFAMOBILE 50. “This is the first ever CIFA concrete batching plant we’ve built. It’s highly mobile and can be transported on wheels,” said Marco Brambati, director of marketing and business planning at the firm. The machine features a mixer that can produce 1/3 of concrete/cycle. This DNA 1.0 mixer is the smallest in the CIFA range (while the largest has a 3m3 capacity) and can deliver up to 50m3/hour of ready-mixed concrete. The plant
    Read More
  • Ciber discusses optimizing asphalt mixes
    December 19, 2017
    A good quality mix plays an important role in road construction and the asphalt manufacturing process starts with the mix design in the laboratory, which takes place under controlled conditions and depends on the materials available locally. A mix design that matches the plant's limitations has a higher probability of success. The properties of the aggregates, such as water absorption, abrasiveness, and the equivalent sand index, may influence the quality of the mix produced in the plant. In the laboratory
    Read More

Highlighted Content