Skip to main content

Sandvik machine proves crushing success in South Africa

Crushing equipment from Sandvik is proving productive in a difficult application involving hard volcanic rock in South Africa. The QH331 tracked mobile cone crusher has been supplied by Sandvik Mobile Crushers and Screens distributor, Pilot Crushtec, which recommended the machine for this difficult duty. The machine is working as part of a crushing train producing base material for a road construction project in South Africa’s Eastern Cape. Pilot Crushtec, founded in 1990, is helping a customer invest in th
May 5, 2015 Read time: 4 mins
The new Sandvik QH331 is helping boost output at the facility
Crushing equipment from Sandvik is proving productive in a difficult application involving hard volcanic rock in South Africa

The QH331 tracked mobile cone crusher has been supplied by 325 Sandvik Mobile Crushers and Screens distributor, 7458 Pilot Crushtec, which recommended the machine for this difficult duty. The machine is working as part of a crushing train producing base material for a road construction project in South Africa’s Eastern Cape.

Pilot Crushtec, founded in 1990, is helping a customer invest in the Sandvik QH331 cone crusher to be used as part of a train crushing base material for a road construction project, in Tarkastad, Eastern Cape province of South Africa.

The QH331 mobile cone crusher is the successor to the QH330, and is a compact, high quality machine designed to meet the most exacting aggregate product quality demands. This is achieved through the use of the Sandvik CH430 cone crusher on a tracked chassis. The versatility of the QH331 is one of the main benefits to customers according to Sandvik. The machine is highly adaptable for use in varying applications as it is available with a choice of six different crushing chambers and a variety of bush settings.  

The CH430 is an innovative crusher design from Sandvik’s Hydrocone range, which the company claims is one of the most technologically advanced cone crushers on the market. The hydraulically adjusted Hydrocone is also said to be one of the most versatile and maintenance-friendly cones available today as it can be serviced entirely from above, which helps to reduce service times and costs. The equipment is said to be compact and easy-to-service, suiting it to use in mobile installations.

The material in this Eastern Cape road construction application is dolerite, which is a hard volcanic rock with a high work index that makes it very difficult to crush. However this hardness, and the fact that it is not affected by the weather, makes it highly suitable to be used as base material for roads. The requirement for this specific project is not only to crush the material, but also to shape it. The QH331, and its CH430 cone, is the ideal to tool to achieve this requirement as it utilises the  Sandvik developed cubical shape crushing techniques to produce material of excellent shape and high quality.

The CH430 cone is said to feature a deeper crushing chamber than rival machines. The company claims that this means the material remains in the chamber longer as a result, which helps optimise both reduction and shape. The CH430 is also equipped with a hydroset closed side setting (CSS) regulation system. This allows the operator to adjust the CSS whilst crushing using the main control panel. The flexibility of the CSS system on the QH331 has been of major benefit on this application as it has allowed the machine to produce the required gradation of 0-38mm with a CSS of 20mm.

The QH331 also features constant liner performance (CLP) as a standard feature on the CH430 cone liners. This is said to result in an almost vertical profile in the feed opening area, meaning that the shape of the chamber remains virtually unchanged throughout the life of the liners, even on tough volcanic rock such as dolerite. This has provided the South African customer with a number of advantages on this application according to the firm. These include constant feed acceptance capability, increased output of a high quality product, and increased liner life helping to reduce the total cost/tonne of operation.

The QH331 is fitted with a CAT C9 or C9.3 engine offering customers optimum efficiency and low fuel consumption through its direct drive system. The customer has been pleased with how the QH331 has been operating, as the machine has achieved a production rate of 120-160tonnes/hour, while using just 35-40litres of fuel/hour.

For more information on companies in this article

Related Content

  • SBM introduces SMR 13/7/4 impact crusher
    January 6, 2017
    SBM’s new impact crusher, the SMR 13/7/4, is part of an expansion of the series. “Although the new machines shortens the traditional process chain it can produce a final product with even higher quality,” says SBM. “Secondary and tertiary crushing of natural stones for the recycling and asphalt industry are the main application areas of this intelligent SMR crushing system impressing clients with both performance and perfect process results.” With a crusher width of 700mm, material with a feed size
  • CONEXPO Introduction for Terex Finlay’s new J-1170 primary mobile jaw crusher
    January 24, 2014
    Nigel Irvine, Terex Finlay sales and marketing director says the company’s new J-1170 high performance primary mobile jaw crusher’s 45tonne transport weight and compact dimensions mean lower transport costs between and within crushing sites. Built around the Terex 1,100mm x 700mm jaw crusher and with a proven track record in recycling, aggregate production and mining applications, the machine is said to offer excellent material reduction and product sizing in the processing of blasted quarry rock and ore m
  • CONEXPO Introduction for Terex Finlay’s new J-1170 primary mobile jaw crusher
    January 6, 2017
    Nigel Irvine, Terex Finlay sales and marketing director says the company’s new J-1170 high performance primary mobile jaw crusher’s 45tonne transport weight and compact dimensions mean lower transport costs between and within crushing sites. Built around the Terex 1,100mm x 700mm jaw crusher and with a proven track record in recycling, aggregate production and mining applications, the machine is said to offer excellent material reduction and product sizing in the processing of blasted quarry rock and ore m
  • Keestrack’s growing presence in China
    November 21, 2018
    Keestrack is introducing a comprehensive range of large tracked mobile machines to the Chinese market. These encompass all relevant screening and crushing technologies for quarrying, recycling and aggregates industry sectors. Four important new models are being unveiled. The B4 jaw crusher ensures less wear and better crushing capacities due to its double-deck vibrating pre-screen (2300 x 1000mm). The proven 1100 x 700mm jaw crusher (maximum feed size 600mm) reaches an hourly output up to 400tonnes and pro