Skip to main content

Rockster machines operating in Tanzania extraction operation

Rockster’s DUPLEX System is being used in an extraction operation in Tanzania. The PB Mining Company in Tanzania selected Rockster’s 2-in-1 machine for crushing highly abrasive rock. The extraction firm was formed in 2014 and specialises in the exploration of lead glance, named Galena, the natural mineral form of lead sulphide. This is the most important ore of lead and usually contains about 1–2% silver, a byproduct that far outweighs the main lead ore in revenue. Because of its low melting point, it is e
May 14, 2018 Read time: 3 mins
The Rockster Jaw Crusher R800 crushes lead ore in Chunya to a size of 0-40 mm using screenbox and return belt
Rockster’s DUPLEX System is being used in an extraction operation in Tanzania. The PB Mining Company in Tanzania selected Rockster’s 2-in-1 machine for crushing highly abrasive rock.


The extraction firm was formed in 2014 and specialises in the exploration of lead glance, named Galena, the natural mineral form of lead sulphide. This is the most important ore of lead and usually contains about 1–2% silver, a byproduct that far outweighs the main lead ore in revenue. Because of its low melting point, it is easy to liberate by smelting.

The company has many different sites in the Mbeya Region in the United Republic of Tanzania, working in a territory of about 80km2. Exploration works are carried out by excavation as well as using vertical and inclined prospecting drilling, a driving of trenches, vertical and inclined holes.

One of the sites is located near Chunya in Tanzania’s Mbeya Region. The firm started to work at the site in May 2017 first excavating the upper layers of the soil and taking out the first samples of ore for analysis. After positive results of the geological tests the firm started its main extraction operation.

The firm brought in the 8790 Rockster R800 jaw crusher to crush the Galena to a fraction of 0-40mm. To define this final grain size, the firm use an RS83 screenbox with an RB75 return belt on the crushing plant. After that the firm changes the crushing units and continues crushing the 0-40mm material with the impact crusher R900 to a fraction of 0-5 mm. This material is sent to a leaching company to separate the pure ore which is then used for the production of concentrates based on polymetallic ores.

Rockster sales representative Maksim Perminov commissioned the machine and did the training and instruction at the customer’s site in Tanzania. He said, “After finding out the requirements of the PB Mining Company I was sure that the Rockster Duplex-System would be the best solution to receive the final grain quality they need with the lowest costs possible. The uniformity of the ore mass is very important for them. As the Galena rock has a very high abrasiveness, it requires a primary crushing on the jaw crusher to reduce the wear of blow bars when working on a rotary crusher.”

The PB Mining Company’s 2-in-1 crushing plant has proven successful in producing the necessary 0-5mm final grain. Using this equipment has done away with the need for purchasing, maintaining and transporting separate crushers. By using the jaw as primary crusher the firm saves wear and maintenance costs. The secondary impact crusher also delivers a good product shape and quality, allowing the firm to crush the Galena in the most ecological and cost efficient way.

For more information on companies in this article

Related Content

  • Simex: Road Maintenance
    October 26, 2023
    In the world of road maintenance and paving, as well as construction, the issue of recovering material deriving from demolition and scarification is becoming increasingly urgent, with the dual objective of combining environmental protection with economic savings. Those who work in the sector are well aware of the huge costs of transporting and disposing of asphalt and material from demolition, as well as the costs for the purchase and transport of new raw materials to the site. Now, as never before, the sector features its own circular economy, particularly in regards to bituminous conglomerates: road paving can be recycled several times, in full compliance with the regulations in force.
  • Ground penetrating radar used to investigate tunnel deterioration
    May 13, 2015
    Using ground penetrating radar to determine reason for serious pavement settling in Kentucky-Tennessee tunnel Just a few years after the opening of the Cumberland Gap Tunnel, highway officials noticed moderate to severe settling of the continuously reinforced concrete pavement. The mountain tunnel provides an important link between Kentucky and Tennessee along US25E and the problem looked serious, with many voids discovered beneath the pavement surface. To investigate the problems, the Kentucky Transpor
  • Pothole problems cause traffic delays
    April 21, 2023
    Pothole problems are a major cause of traffic delays and vehicle damage in many developed nations
  • Growing niche market for roller compacted concrete
    February 20, 2012
    A growing niche market for roller compacted concrete has prompted manufacturers to offer solutions. Mike Woof reports. Increased demand for roller compacted concrete (RCC) machines in certain applications mean that this is now a growing market, with manufacturers having developed new machines for this sector. RCC comprises uncrushed and/or crushed aggregate, hydraulic binders and may also contain concrete additives. It is mixed in a concrete mixing plant on or near the job site and one of its main benefits