Skip to main content

Rockster machines operating in Tanzania extraction operation

Rockster’s DUPLEX System is being used in an extraction operation in Tanzania. The PB Mining Company in Tanzania selected Rockster’s 2-in-1 machine for crushing highly abrasive rock. The extraction firm was formed in 2014 and specialises in the exploration of lead glance, named Galena, the natural mineral form of lead sulphide. This is the most important ore of lead and usually contains about 1–2% silver, a byproduct that far outweighs the main lead ore in revenue. Because of its low melting point, it is e
May 14, 2018 Read time: 3 mins
The Rockster Jaw Crusher R800 crushes lead ore in Chunya to a size of 0-40 mm using screenbox and return belt
Rockster’s DUPLEX System is being used in an extraction operation in Tanzania. The PB Mining Company in Tanzania selected Rockster’s 2-in-1 machine for crushing highly abrasive rock.


The extraction firm was formed in 2014 and specialises in the exploration of lead glance, named Galena, the natural mineral form of lead sulphide. This is the most important ore of lead and usually contains about 1–2% silver, a byproduct that far outweighs the main lead ore in revenue. Because of its low melting point, it is easy to liberate by smelting.

The company has many different sites in the Mbeya Region in the United Republic of Tanzania, working in a territory of about 80km2. Exploration works are carried out by excavation as well as using vertical and inclined prospecting drilling, a driving of trenches, vertical and inclined holes.

One of the sites is located near Chunya in Tanzania’s Mbeya Region. The firm started to work at the site in May 2017 first excavating the upper layers of the soil and taking out the first samples of ore for analysis. After positive results of the geological tests the firm started its main extraction operation.

The firm brought in the 8790 Rockster R800 jaw crusher to crush the Galena to a fraction of 0-40mm. To define this final grain size, the firm use an RS83 screenbox with an RB75 return belt on the crushing plant. After that the firm changes the crushing units and continues crushing the 0-40mm material with the impact crusher R900 to a fraction of 0-5 mm. This material is sent to a leaching company to separate the pure ore which is then used for the production of concentrates based on polymetallic ores.

Rockster sales representative Maksim Perminov commissioned the machine and did the training and instruction at the customer’s site in Tanzania. He said, “After finding out the requirements of the PB Mining Company I was sure that the Rockster Duplex-System would be the best solution to receive the final grain quality they need with the lowest costs possible. The uniformity of the ore mass is very important for them. As the Galena rock has a very high abrasiveness, it requires a primary crushing on the jaw crusher to reduce the wear of blow bars when working on a rotary crusher.”

The PB Mining Company’s 2-in-1 crushing plant has proven successful in producing the necessary 0-5mm final grain. Using this equipment has done away with the need for purchasing, maintaining and transporting separate crushers. By using the jaw as primary crusher the firm saves wear and maintenance costs. The secondary impact crusher also delivers a good product shape and quality, allowing the firm to crush the Galena in the most ecological and cost efficient way.

For more information on companies in this article

Related Content

  • Wheeled loaders working hard in tough conditions
    April 16, 2018
    Wheeled loaders from XCMG are working hard in two extremely tough applications, in Russia and Mongolia Both of these extraction operations require the equipment to work long hours and often in extremes of climate. In the Xilin Gol League of Inner Mongolia, the XCMG wheeled loaders are working at a surface extraction operation. The site has been extremely productive, achieving a production capacity of over 22 million tonnes in the 10 years since it started. The operation has always opted to use XCMG loa
  • Rokster unveils smallest crusher to date
    January 6, 2017
    Rokster Recycler has developed its smallest mobile crusher to date, the R700S. Weighing in at 22tonnes when equipped with a screen box, or 19.3 tonnes without, the crusher can be transported as a single unit by truck. The machine is powered by a 129kW FPT engine, driving a 930mm rotor. Production capacity is 150 tonnes/hour.
  • Rokster unveils smallest crusher to date
    April 19, 2012
    Rokster Recycler has developed its smallest mobile crusher to date, the R700S. Weighing in at 22tonnes when equipped with a screen box, or 19.3 tonnes without, the crusher can be transported as a single unit by truck. The machine is powered by a 129kW FPT engine, driving a 930mm rotor. Production capacity is 150 tonnes/hour.
  • Washing system from Terex for Australian operation
    November 25, 2022
    A sand washing plant from Terex Washing Systems is now being used by Clarence Sands in Australia. This newly established site is now one of the premium sand quarries in Sydney, NSW.