Skip to main content

Remote control crushing

Following a trial of Metso Minerals' Nordberg Plant Management System at Hanson Aggregates' Ystrad Meurig Quarry, UK, the software has now been installed on a further six mobile machines at Lithalun Quarry. Metso installed the remote control system on the Lokotrack LT300HP for Hanson last year to allow the company to test the advantages of the wireless communication capabilities. The system has now been extended to the LT110 primary crusher, another LT300HP and its two ST358 and ST620 mobile screens.
July 16, 2012 Read time: 2 mins
RSSFollowing a trial of Metso Minerals' Nordberg Plant Management System at 2644 Hanson Aggregates' Ystrad Meurig Quarry, UK, the software has now been installed on a further six mobile machines at Lithalun Quarry.

Metso installed the remote control system on the Lokotrack LT300HP for Hanson last year to allow the company to test the advantages of the wireless communication capabilities. The system has now been extended to the LT110 primary crusher, another LT300HP and its two ST358 and ST620 mobile screens.

"We've seen how easy it is to get process information into our office computers," said Hanson unit manager Simon Swinford. "Just by logging into the Metso extranet I have access to all our machines. I can now view production tonnes, fuel consumption and effective crushing reports from all of the Metso machines in our quarry. It's a great help in monitoring how the machines are being used."

The LT110 and two LT300HP's also have the belt-way system for reporting production tonnage, and all of them are connected to the Metso PM reporting system. Tonnes per hour and cumulative tonnes are all now reported via the web interface.
The Nordberg Plant Management System collects data from the machines' control systems and transmits it wirelessly via GSM/GPRS. The heart of the system is the ACN C65 Metso data collection unit, a robust, industrial IP65-certified computer developed by Metso to operate in tough production environments. The reports produced can be opened on any computer connected to the Internet, usernames and passwords guarantee security of access for all registered users.

Hanson Aggregates' Lithalun Quarry also has a service agreement with Metso and the plant management system helps service personnel to monitor data such as the running hours completed by each machine. According to Paul Allen, Metso's field service manager, it allows contractual service obligations to be scheduled well in advance.

The Nordberg Plant Management System can be installed on most Lokotrack LT mobile crushing plants and ST mobile screens equipped with IC series automation control systems. Installation can be carried out on site.

RSS

For more information on companies in this article

Related Content

  • Metso Metrics Services for optimum mobile crushing and screening
    March 6, 2017
    Metso Metrics Services is a new state-of-the-art digital solution helping Metso customers’ further optimise their mobile crushing and screening equipment operations and maintenance.
  • Screening efficiency
    May 22, 2012
    Hanson UK’s Ingleton Quarry is improving screening efficiency by employing new ceramic lining technology. The facility has taken advantage of the latest developments from Sandvik to improve performance with the replacement of existing quenched steel liners with ceramic inserts. The quarry, located in the Yorkshire Dales National Park, had wear problems with the steel wear protection plates used in the screening process. This cut efficiency while the plates were also noisy. In order to address the problem th
  • Colas buys Metso plant
    September 26, 2013
    Metso is supplying Colas with a complete crushing and screening plant for use at its Centre Ouest facility in France. This is a significant order and includes primary, secondary and tertiary equipment and the package also includes service maintenance contracts for inspection and extended guarantees. The aggregate produced in the quarry will mainly be used for road construction and this state-of-the-art crushing and screening system is said to offer substantial reductions in energy, production, transport
  • Advances in mobile crushing delivers cost savings
    February 29, 2012
    New and improved mobile crushing and screening equipment is focused on delivering cost/tonne reductions in aggregate production - Geoff Ashcroft reports. The level of technology being applied to mobile crushing and screening systems continues to advance, which is indicative of manufacturer confidence in this sector as one that continues to offer an economic benefit. An example of how electronic technology can lead to greater productivity can be found with KPI-JCI - the firm has introduced a high resolution