Skip to main content

Modern aggregate crushing and screening

Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region. Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by Metso's Mining and Construction Technology. Processing s
July 9, 2012 Read time: 3 mins
Salem Habib showing one of the end-product grades of the 13 main aggregates
Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region.

Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by 6934 Metso's Mining and Construction Technology.

Processing sand and gravel, the Montichiari plant features a complete crushing, screening and washing installation including feeders, crushers and screens, conveyors and plant automation. Annual plant output totals 400,000 tonnes of high quality aggregates.

Founded 42 years ago by Giovanni Vezzola, the family business has grown steadily over the years. In addition to four active quarries, the company's 120 employees are engaged in operations within concrete and asphalt production, and in construction activities.

Giovanni is still the company's president, and his son Stefano is CEO. A third generation is on its way: Mario, Stefanos's son, is already working within the company's technical department.

Quarries have been a playground for most members of the Vezzola family. Stefano Vezzola does not draw any distinction: his first task was to transport aggregates to customers on Saturdays and collect the payments.
In 2007, Vezzola invoiced a record e53 million (US$74 million). Currently, the company is making preparations for the future and the next economic upturn. Vezzola personnel are offered a training programme that includes 600 hours of instruction.

"When economic conditions are tight, optimised performance and supplying consistent high quality end products are crucial. Successful operation of our new Metso plant plays an essential role in achieving this," says Stefano Vezzola.


"According to our new philosophy, the new Montichiari operation is not a quarry but an industrial operation providing our customers with better quality and an improved selection of end products," he adds.
Operating in four quarries, Vezzola makes good use of the possibilities offered by its different locations. Lonato de Garda, the oldest quarry, is now only used for recycling slag and concrete and for stockpiling aggregates. Vezzola's recycling operations utilise two Lokotrack jaw plants.

New quarries in Montichiari, Gussola and Manerda del Garda are the main sites for Vezzola's aggregates production. As well as utilising its own sand and gravel reserves, materials are transported to the Montichiari quarry from nearby sites.
Vezzola's annual production totals 1million m³, half of which is sold outside the company.

The Montichiari plant features several options for protecting the environment including a total of 2,000 plants which have been placed around the quarry area.

For more information on companies in this article

Related Content

  • Metso eyes electric Lokotrack range
    August 22, 2022
    In response to the growing demand for sustainable solutions, Metso Outotec is conducting a programme to develop a new, complete range of electrically driven track-mounted crushers and screens
  • Aggregate machinery makers raise the efficiency bar
    May 22, 2018
    Manufacturers of crushers and screens are making their equipment more efficient as well as quieter. Among new entrants into the jaw crusher market is the MC 120 Pro, from Writgen company Kleemann. It was launched last September at the industry trade fair in Homberg/Nieder-Ofleiden, Germany. Both the diesel-electric jaw crusher – operating as part of an interlinked machine combination additionally comprising the MCO 11 PRO cone crusher and MS 953 EVO screening plant – and the MBRG 2000 granulator showed off
  • Sandvik machines help improve quarry output in Thailand
    June 6, 2016
    The Prachuap Khiri Khan region of Thailand is well known for producing high quality aggregates, with four quarries and six concrete plants in operation. A key producer is Tabsakae Granite, which now operates a complete mobile crushing and screening plant. The Sandvik Construction QJ341 jaw crusher, QH331 Hydrocone crusher and a QA451 triple deck Doublescreen are now delivering high production of quality aggregates. Tabsakae Granite operates a quarry and a concrete plant in the Prachuap Khiri Khan region
  • Metso unveils innovative two-in-one Lokotrack LT220D
    March 5, 2014
    Metso has unveiled its innovative two-in-one Lokotrack LT220D, the latest addition to its mobile crushing and screening equipment range. Claiming it to be the most compact track-mounted combination of a cone crusher and a screen ever made, the company says the combination into a single track-mounted plant will reduce operational costs in several ways, most notably by substantially lowering fuel consumption and reducing the need for maintenance. In addition, the unit is compact and highly transportable.