Skip to main content

Modern aggregate crushing and screening

Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region. Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by Metso's Mining and Construction Technology. Processing s
July 9, 2012 Read time: 3 mins
Salem Habib showing one of the end-product grades of the 13 main aggregates
Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region.

Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by 6934 Metso's Mining and Construction Technology.

Processing sand and gravel, the Montichiari plant features a complete crushing, screening and washing installation including feeders, crushers and screens, conveyors and plant automation. Annual plant output totals 400,000 tonnes of high quality aggregates.

Founded 42 years ago by Giovanni Vezzola, the family business has grown steadily over the years. In addition to four active quarries, the company's 120 employees are engaged in operations within concrete and asphalt production, and in construction activities.

Giovanni is still the company's president, and his son Stefano is CEO. A third generation is on its way: Mario, Stefanos's son, is already working within the company's technical department.

Quarries have been a playground for most members of the Vezzola family. Stefano Vezzola does not draw any distinction: his first task was to transport aggregates to customers on Saturdays and collect the payments.
In 2007, Vezzola invoiced a record e53 million (US$74 million). Currently, the company is making preparations for the future and the next economic upturn. Vezzola personnel are offered a training programme that includes 600 hours of instruction.

"When economic conditions are tight, optimised performance and supplying consistent high quality end products are crucial. Successful operation of our new Metso plant plays an essential role in achieving this," says Stefano Vezzola.


"According to our new philosophy, the new Montichiari operation is not a quarry but an industrial operation providing our customers with better quality and an improved selection of end products," he adds.
Operating in four quarries, Vezzola makes good use of the possibilities offered by its different locations. Lonato de Garda, the oldest quarry, is now only used for recycling slag and concrete and for stockpiling aggregates. Vezzola's recycling operations utilise two Lokotrack jaw plants.

New quarries in Montichiari, Gussola and Manerda del Garda are the main sites for Vezzola's aggregates production. As well as utilising its own sand and gravel reserves, materials are transported to the Montichiari quarry from nearby sites.
Vezzola's annual production totals 1million m³, half of which is sold outside the company.

The Montichiari plant features several options for protecting the environment including a total of 2,000 plants which have been placed around the quarry area.

For more information on companies in this article

Related Content

  • Aggregates advantages with new equipment
    November 4, 2019
    New equipment being introduced for the crushing and screening sector offers benefits for aggregate production – Mike Woof writes
  • Innovations in aggregates production will boost quarry efficiency
    March 16, 2016
    New innovations are underway that will help optimise rock crushing and screening operations and boost quarry efficiency overall - Mike Woof writes. Quarrying is a tough industry that provides enormous challenges to equipment providers as machines and technology have to be rugged, durable and productive. Cutting the cost of production while optimising output has been a major target for suppliers, with new technologies playing an increasingly important role. Taking the long view with regard to increased qu
  • Major advances are being seen in aggregate production technologies
    June 28, 2013
    Recent exhibitions have been launch venues for key developments in aggregate production technologies - Mike Woof reports Efficient production of aggregates is crucial for maintaining cost-effectiveness and also lowering material costs. With contractors owning many of their own quarry operations, these firms understand the benefits of reducing materials costs for their road construction projects. Major developments in the equipment for crushing, screening and washing aggregates are now coming to market and e
  • Metso Nordberg NP20 crushers hard at it for Demix Agrégats, Canada
    August 14, 2017
    A new Metso Nordberg NP20 crusher is delivering increased capacity and reduced maintenance needs for an aggregate producer in Canada. The new Metso Nordberg NP20TM series impact crushers were developed in tight collaboration with Hewitt Equipment and Demix Agrégats ensure increased capacity and ease of maintenance according to the firm. Earlier this year, Metso delivered two new NP20TM impact crushers to Demix Agrégats' plant in Laval, Canada. Metso and Hewitt Equipment, the distributor for Metso crushing