Skip to main content

Modern aggregate crushing and screening

Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region. Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by Metso's Mining and Construction Technology. Processing s
July 9, 2012 Read time: 3 mins
Salem Habib showing one of the end-product grades of the 13 main aggregates
Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region.

Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by 6934 Metso's Mining and Construction Technology.

Processing sand and gravel, the Montichiari plant features a complete crushing, screening and washing installation including feeders, crushers and screens, conveyors and plant automation. Annual plant output totals 400,000 tonnes of high quality aggregates.

Founded 42 years ago by Giovanni Vezzola, the family business has grown steadily over the years. In addition to four active quarries, the company's 120 employees are engaged in operations within concrete and asphalt production, and in construction activities.

Giovanni is still the company's president, and his son Stefano is CEO. A third generation is on its way: Mario, Stefanos's son, is already working within the company's technical department.

Quarries have been a playground for most members of the Vezzola family. Stefano Vezzola does not draw any distinction: his first task was to transport aggregates to customers on Saturdays and collect the payments.
In 2007, Vezzola invoiced a record e53 million (US$74 million). Currently, the company is making preparations for the future and the next economic upturn. Vezzola personnel are offered a training programme that includes 600 hours of instruction.

"When economic conditions are tight, optimised performance and supplying consistent high quality end products are crucial. Successful operation of our new Metso plant plays an essential role in achieving this," says Stefano Vezzola.


"According to our new philosophy, the new Montichiari operation is not a quarry but an industrial operation providing our customers with better quality and an improved selection of end products," he adds.
Operating in four quarries, Vezzola makes good use of the possibilities offered by its different locations. Lonato de Garda, the oldest quarry, is now only used for recycling slag and concrete and for stockpiling aggregates. Vezzola's recycling operations utilise two Lokotrack jaw plants.

New quarries in Montichiari, Gussola and Manerda del Garda are the main sites for Vezzola's aggregates production. As well as utilising its own sand and gravel reserves, materials are transported to the Montichiari quarry from nearby sites.
Vezzola's annual production totals 1million m³, half of which is sold outside the company.

The Montichiari plant features several options for protecting the environment including a total of 2,000 plants which have been placed around the quarry area.

For more information on companies in this article

Related Content

  • Sandvik plant increases productivity
    December 3, 2012
    Lafarge Aggregates Malaysia’s Kulai quarry is designed to the highest standards of safety, productivity and efficiency With an emphasis on high standards of safe, efficient and productive operations, Lafarge Aggregates Malaysia recently installed new quarry plant. It became operational earlier this year after Sandvik Mining and Construction Malaysia designed and installed a 250tonnes/hour, four-stage crushing and screening plant in Kulai, Johor, some 270km south of the capital Kuala Lumpur. It is now fully
  • Norwegian quarry opts for the Hitachi ZW310-5 wheel loader
    March 21, 2016
    Norwegian producer of high-quality aggregates Hamar Pukk og Grus has invested in a new ZW310-5 for loading trucks and trailers at its 60-hectare quarry on the outskirts of the town of Hamar. The wheeled loader is the first Hitachi machine in the company’s fleet and was delivered in April 2015 by the Norwegian dealer Nasta. It has joined a team of six personnel on the site, who are responsible for excavating 120,000m³ of materials and producing 250,000 tonnes of aggregates a year. Material is loaded in
  • Advances in asphalt plant production
    November 27, 2012
    Leading asphalt plant manufacturers have recently unveiled their latest products aimed at customers looking for significant efficiency gains through the use of durable and lasting technology. Guy Woodford looks at some of the new batch Benninghoven showcased a wide variety of its new and innovative asphalt plants and individual plant components during its week-long Open Days event last month at the German firm’s HQ in Mülheim. Launched earlier this year, the MMX80 Continuous Asphalt Plant is capable of prod
  • Benninghoven’s modern masterpiece
    April 4, 2013
    In 2012 Benninghoven were commissioned by Kostmann, an Austria-based consortium of companies involved in the production and refinement of raw materials, to build an asphalt mixing plant that included a stone tower silo system. The plant - TBA-3000-U –was to be sited at Weitendorf, a location offering good access to the motorway, the Styria regional capital, Graz, and the Austria-Slovenia border. However, the close proximity of agricultural land and private residential areas called for an adherence to strict