Skip to main content

Modern aggregate crushing and screening

Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region. Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by Metso's Mining and Construction Technology. Processing s
July 9, 2012 Read time: 3 mins
Salem Habib showing one of the end-product grades of the 13 main aggregates
Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region.

Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by 6934 Metso's Mining and Construction Technology.

Processing sand and gravel, the Montichiari plant features a complete crushing, screening and washing installation including feeders, crushers and screens, conveyors and plant automation. Annual plant output totals 400,000 tonnes of high quality aggregates.

Founded 42 years ago by Giovanni Vezzola, the family business has grown steadily over the years. In addition to four active quarries, the company's 120 employees are engaged in operations within concrete and asphalt production, and in construction activities.

Giovanni is still the company's president, and his son Stefano is CEO. A third generation is on its way: Mario, Stefanos's son, is already working within the company's technical department.

Quarries have been a playground for most members of the Vezzola family. Stefano Vezzola does not draw any distinction: his first task was to transport aggregates to customers on Saturdays and collect the payments.
In 2007, Vezzola invoiced a record e53 million (US$74 million). Currently, the company is making preparations for the future and the next economic upturn. Vezzola personnel are offered a training programme that includes 600 hours of instruction.

"When economic conditions are tight, optimised performance and supplying consistent high quality end products are crucial. Successful operation of our new Metso plant plays an essential role in achieving this," says Stefano Vezzola.


"According to our new philosophy, the new Montichiari operation is not a quarry but an industrial operation providing our customers with better quality and an improved selection of end products," he adds.
Operating in four quarries, Vezzola makes good use of the possibilities offered by its different locations. Lonato de Garda, the oldest quarry, is now only used for recycling slag and concrete and for stockpiling aggregates. Vezzola's recycling operations utilise two Lokotrack jaw plants.

New quarries in Montichiari, Gussola and Manerda del Garda are the main sites for Vezzola's aggregates production. As well as utilising its own sand and gravel reserves, materials are transported to the Montichiari quarry from nearby sites.
Vezzola's annual production totals 1million m³, half of which is sold outside the company.

The Montichiari plant features several options for protecting the environment including a total of 2,000 plants which have been placed around the quarry area.

For more information on companies in this article

Related Content

  • 'Blinding success' at Welsh quarry
    February 14, 2012
    Wales is renowned for many things but dry weather is not one of them. A combination of being close to the Atlantic and having lots of mountains means that it rains a lot and this is bad news when fine screening limestone using conventional steel wire mesh, which tends to clog and blind over in damp weather.
  • Long life and reliability from innovative crusher
    July 9, 2012
    New technology broadens Sandvik's offering for crushing and screening. Mike Woof reports Sandvik is making a series of upgrades to its crushing and screening line in jaw and cone crushers as well as wear parts, and these should suit an array of applications ranging from small recycling operations up to large quarry sites. At the more versatile end of the range is the new CJ208 jaw crusher, the latest addition to the CJ200 series jaw crusher line-up. This crusher is the smallest of the CJ200 Series and offer
  • Metso and Magotteaux reach exclusive impactor wears distribution deal
    April 11, 2013
    Metso and Magotteaux of Belgium have signed an agreement to distribute Magotteaux special, composite type wear parts for impact crushers on an exclusive basis. The contract is valid on worldwide basis excluding the US, Canada and Mexico, where the agreement is of non-exclusive type. "With this agreement, we are able to combine Metso's proven knowledge of impact crushers with the special experience of Magotteaux regarding composite type of blow bars used with impactors. As a result, we can offer our customer
  • Metso to rebuild plant for Sablières Malet, France
    June 24, 2013
    Metso is to rebuild a complete crushing and screening plant for aggregates producer Sablières Malet in Southern France. The new near €8 million plant will replace an old plant destroyed by fire in 2012. When completed, the plant will be able to produce up to 850tonnes/hour. The new facility will be fed by trains from different deposits. The feeding capacity will be 1,200tonnes/hour and it will produce different sized aggregates for road and concrete. The supply consists of a complete plant including cone cr