Skip to main content

Modern aggregate crushing and screening

Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region. Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by Metso's Mining and Construction Technology. Processing s
July 9, 2012 Read time: 3 mins
Salem Habib showing one of the end-product grades of the 13 main aggregates
Turning aggregates production into a truly industrial process and providing customers with accurately fine-tuned aggregates mixes is the secret behind the success of Vezzola, a family-owned company with operations in Italy's Lake Garda region.

Vezzola's fully-equipped stationary plant in Montichiari, probably the country's most modern facility of this type, can produce up to 500 different aggregates recipes. The plant is another successful delivery by 6934 Metso's Mining and Construction Technology.

Processing sand and gravel, the Montichiari plant features a complete crushing, screening and washing installation including feeders, crushers and screens, conveyors and plant automation. Annual plant output totals 400,000 tonnes of high quality aggregates.

Founded 42 years ago by Giovanni Vezzola, the family business has grown steadily over the years. In addition to four active quarries, the company's 120 employees are engaged in operations within concrete and asphalt production, and in construction activities.

Giovanni is still the company's president, and his son Stefano is CEO. A third generation is on its way: Mario, Stefanos's son, is already working within the company's technical department.

Quarries have been a playground for most members of the Vezzola family. Stefano Vezzola does not draw any distinction: his first task was to transport aggregates to customers on Saturdays and collect the payments.
In 2007, Vezzola invoiced a record e53 million (US$74 million). Currently, the company is making preparations for the future and the next economic upturn. Vezzola personnel are offered a training programme that includes 600 hours of instruction.

"When economic conditions are tight, optimised performance and supplying consistent high quality end products are crucial. Successful operation of our new Metso plant plays an essential role in achieving this," says Stefano Vezzola.


"According to our new philosophy, the new Montichiari operation is not a quarry but an industrial operation providing our customers with better quality and an improved selection of end products," he adds.
Operating in four quarries, Vezzola makes good use of the possibilities offered by its different locations. Lonato de Garda, the oldest quarry, is now only used for recycling slag and concrete and for stockpiling aggregates. Vezzola's recycling operations utilise two Lokotrack jaw plants.

New quarries in Montichiari, Gussola and Manerda del Garda are the main sites for Vezzola's aggregates production. As well as utilising its own sand and gravel reserves, materials are transported to the Montichiari quarry from nearby sites.
Vezzola's annual production totals 1million m³, half of which is sold outside the company.

The Montichiari plant features several options for protecting the environment including a total of 2,000 plants which have been placed around the quarry area.

For more information on companies in this article

Related Content

  • Metso’s Lokotrack ST2.4 mobile screen appeal
    May 30, 2013
    Metso’s newest mobile screen from the proven Lokotrack series – Lokotrack ST2.4 – is said to combine high screening capacity with exceptionally low fuel consumption. This user-friendly, economical combination has been achieved thanks to its optimised hydraulic design and state-of-the-art process steering automatics. Lokotrack ST2.4 is said to be well suited for the accurate classifying of any feed materials: from the pre-screening of the coarsest gravel to the fine classifying and processing of natural sand
  • Aggregates production innovations delivering efficiency
    August 1, 2017
    EvoQuip, the newest division of Terex Corporation, is launching a Cobra 230 impact crusher later this year, to sit alongside the Cobra 260. The 24tonne machine will offer a production capacity of 140-150tonnes/hour in asphalt and construction recycling. The Cobra 230 is 11.3m long and 2.46m wide, or 5.15m wide with a side conveyor. It features a quick set-up time and the machine can be moved onsite without having to stop the crusher. Keestrack says that its novel H4 tracked cone crusher is light and compact
  • New crushing and screening developments abounded at Hillhead
    October 3, 2014
    A wide array of crushing, screening and materials handling technologies have been introduced in recent months - Mike Woof writes The manufacturers of crushing and screening products have been developing an array of new systems to optimise production. The recent Hillhead show in the UK was the launch point for a number of these new products, although firms from all over the world have also been developing new designs. Productivity and wear life are two performance factors seeing major benefits from innovatio
  • Mobile crushing and screening machine advances
    July 23, 2018
    A series of major new advances are being seen in the crushing and screening equipment market – Mike Woof writes New developments are coming for the aggregate production sector, with a host of new technologies for the crushing and screening segment. These new machines are said to be more versatile, more productive, more efficient and offer a lower cost/tonne than any equipment available previously. CDE claims that its new AggMax 163-SR scrubbing and attrition system features an efficient new RotoMax logw