Skip to main content

A concrete plant upgrade in Germany

German concrete producer Thomas Beton has modernised its batching facility with the commissioning of a new Ammann Elba CBS 120 SB concrete mixing plant.
June 19, 2023 Read time: 2 mins
A new Ammann Elba concrete plant is helping increase output for a producer in Germany

The firm is based in Lürschau, Germany and this new equipment has helped deliver a major increase in capacity. The CBS 120 SB can deliver up to 120m3/hour of concrete and was connected to an onsite aggregate linear bin for this installation.

The increase in output was needed because the old plant had reached the limits of its capacity. Local demand for fresh concrete had increased due to high output from a nearby precast plant as well as for construction works in the area; A number of challenges had to be dealt with. The existing dosing system had to be integrated into the new construction, despite a height difference onsite. At the same time, the plant had to continue production during the upgrade in order to be able to meet demand for concrete.

After the stock had been checked, it was determined in detail which components could be replaced and which could be used. The upgrade process took only eight weeks. While the old mixing tower continued to operate, the new ready-mix concrete mixing plant CBS 120 SB with single-shaft mixer CEM 2660 S was connected to the existing aggregate linear bin as a belt conveyor plant.

The locking and dosing system for the onsite linear bin was renewed. A major achievement was the threading of the new 35m-long weighing belt into the concrete linear bin, which was carried out by Ammann Elba dealer Proschwitz, Trittau.

The discharge gates are actuated by compressed air from an integrated screw compressor. Weighed aggregates are conveyed directly into the pre-hopper of the mixing plant via a conveyor belt. A sand moisture measuring device below the dosing gate is used to check moisture levels. The cement is stored in six cement silos, each with a capacity of 100tonnes. A high-performance EZL 80/100 system ensues efficient dosing in the cement weigher.

Both a dedusting filter system and a mixer cleaning system are integrated in the CBS 120 SB, preventing contamination. The plant also has the LL 60 winter cladding system, protecting against the weather.

For more information on companies in this article

Related Content

  • Asphalt plans silos increase efficiency, reduce waste
    March 21, 2012
    A Colombian contractor tackles specifications for asphalt road work with Astec equipment. Award-winning Colombian contractor MHC has upgraded its Astec Portable Double Barrel plant to handle highway and other projects. The plant, installed in Bucaramanga, equipped with two RAP [recycled asphalt pavement] bins, a Double Barrel Green System, and one New Generation silo was bought by MHC in 2009. It has now received a second silo and a truck scale extension.
  • Born to roam, the Bison concrete batch plant from Simem
    April 14, 2016
    Like the wild bison of North America, this Bison from Italian manufacturer Simem can roam from place to place because it is “hyper mobile”. And when it is not roaming, it can produce up to 500 tonnes an hour, making it suitable for large civil works such as dams, airports and tunnel work.
  • SaMoTer 2020 Preview: Quietly done by Ammann
    February 10, 2020
    Noise reduction and the use of more RAP are key to better paving processes.
  • Controls rethinks compression machines
    August 12, 2019
    CONTROLS is aiming to stay one step ahead of its competitors with a new suite of fully automatic compression machines which also offer an extra dimension of connectivity, inside and outside the laboratory - Kristina Smith writes It is just over 50 years since CONTROLS started selling its first testing equipment, beginning with compression machines. Today, it is redeveloping all its compression machines, unveiling two out of a new range of four at this year’s bauma exhibition in March. “CONTROLS has comp