Skip to main content

A concrete plant upgrade in Germany

German concrete producer Thomas Beton has modernised its batching facility with the commissioning of a new Ammann Elba CBS 120 SB concrete mixing plant.
June 19, 2023 Read time: 2 mins
A new Ammann Elba concrete plant is helping increase output for a producer in Germany

The firm is based in Lürschau, Germany and this new equipment has helped deliver a major increase in capacity. The CBS 120 SB can deliver up to 120m3/hour of concrete and was connected to an onsite aggregate linear bin for this installation.

The increase in output was needed because the old plant had reached the limits of its capacity. Local demand for fresh concrete had increased due to high output from a nearby precast plant as well as for construction works in the area; A number of challenges had to be dealt with. The existing dosing system had to be integrated into the new construction, despite a height difference onsite. At the same time, the plant had to continue production during the upgrade in order to be able to meet demand for concrete.

After the stock had been checked, it was determined in detail which components could be replaced and which could be used. The upgrade process took only eight weeks. While the old mixing tower continued to operate, the new ready-mix concrete mixing plant CBS 120 SB with single-shaft mixer CEM 2660 S was connected to the existing aggregate linear bin as a belt conveyor plant.

The locking and dosing system for the onsite linear bin was renewed. A major achievement was the threading of the new 35m-long weighing belt into the concrete linear bin, which was carried out by Ammann Elba dealer Proschwitz, Trittau.

The discharge gates are actuated by compressed air from an integrated screw compressor. Weighed aggregates are conveyed directly into the pre-hopper of the mixing plant via a conveyor belt. A sand moisture measuring device below the dosing gate is used to check moisture levels. The cement is stored in six cement silos, each with a capacity of 100tonnes. A high-performance EZL 80/100 system ensues efficient dosing in the cement weigher.

Both a dedusting filter system and a mixer cleaning system are integrated in the CBS 120 SB, preventing contamination. The plant also has the LL 60 winter cladding system, protecting against the weather.

For more information on companies in this article

Related Content

  • Terex Finlay shows new 863 tracked mobile heavy duty screener
    March 1, 2012
    The new Terex Finlay 863 screener, being shown at INTERMAT 2012, is said to be a highly versatile and adaptable machine engineered and built for working in quarrying, mining, construction and demolition debris, topsoil, recycling, sand, gravel, coal and aggregate applications where site space is at a premium.
  • Leaner WIM enforcement through new solutions
    December 3, 2013
    Guy Woodford reports on a major new Weigh in Motion system, big WIM solution deals and how a leading firm in the sector is warning UK fleet operators to be aware of how leaner enforcement work is helping authorities detect more overloaded vehicles Kapsch TrafficCom announced its keenly awaited new Weigh in Motion (WIM) solution at this year’s ITS European Congress in Dublin, Ireland. The sector-renowned Austrian firm’s latest solution uses a number of sensors and loops to detect whether the vehicle exceeds
  • Innovative road construction
    February 19, 2024
    Wirtgen is introducing an innovative concept for road construction in the shape of its new WRC 240(i) rock crusher. The machine has been developed from the firm’s proven soil stabiliser technology and is designed to break coarse rocks in-situ, as found in hand-packed pavement layers.
  • Cat unveils the well-drilled MD5150C
    May 22, 2014
    Caterpillar’s new MD5150C Track Drill, the first of the C Series drills, delivers claimed top-of-class power and high airflow for fast, efficient drilling of holes from 101.6mm to 152mm in diameter. The MD5150C offers a choice of three different rock drills, patented carousel rod changer, ergonomic cab and many other features that boost productivity and reduce operating costs.