Skip to main content

A concrete plant upgrade in Germany

German concrete producer Thomas Beton has modernised its batching facility with the commissioning of a new Ammann Elba CBS 120 SB concrete mixing plant.
June 19, 2023 Read time: 2 mins
A new Ammann Elba concrete plant is helping increase output for a producer in Germany

The firm is based in Lürschau, Germany and this new equipment has helped deliver a major increase in capacity. The CBS 120 SB can deliver up to 120m3/hour of concrete and was connected to an onsite aggregate linear bin for this installation.

The increase in output was needed because the old plant had reached the limits of its capacity. Local demand for fresh concrete had increased due to high output from a nearby precast plant as well as for construction works in the area; A number of challenges had to be dealt with. The existing dosing system had to be integrated into the new construction, despite a height difference onsite. At the same time, the plant had to continue production during the upgrade in order to be able to meet demand for concrete.

After the stock had been checked, it was determined in detail which components could be replaced and which could be used. The upgrade process took only eight weeks. While the old mixing tower continued to operate, the new ready-mix concrete mixing plant CBS 120 SB with single-shaft mixer CEM 2660 S was connected to the existing aggregate linear bin as a belt conveyor plant.

The locking and dosing system for the onsite linear bin was renewed. A major achievement was the threading of the new 35m-long weighing belt into the concrete linear bin, which was carried out by Ammann Elba dealer Proschwitz, Trittau.

The discharge gates are actuated by compressed air from an integrated screw compressor. Weighed aggregates are conveyed directly into the pre-hopper of the mixing plant via a conveyor belt. A sand moisture measuring device below the dosing gate is used to check moisture levels. The cement is stored in six cement silos, each with a capacity of 100tonnes. A high-performance EZL 80/100 system ensues efficient dosing in the cement weigher.

Both a dedusting filter system and a mixer cleaning system are integrated in the CBS 120 SB, preventing contamination. The plant also has the LL 60 winter cladding system, protecting against the weather.

For more information on companies in this article

Related Content

  • A Doosan DX530LC-5 gets its water wings
    January 24, 2019
    German contractor Kieswerke Silzen Peissen has purchased three new Doosan machines for the company’s Silzen-based operations for gravel extraction above and below water. The new machines comprise the Doosan DL420-5 wheeled loader, a custom-made long-reach 60 tonne DX530LC-5 excavator and the state-of-the-art wheeledloader DL420CVT-5, with CVT, denoting a continuously variable transmission. Silzen Peissen’s two plants in Silzen comprise about 70ha of approved mining area, of which around 20ha - called Plan
  • A new Indian cable-stayed bridge will improve transport connections
    March 2, 2015
    A major new cable-stayed bridge is being constructed in India - Partha Bratim Basistha reports. In India the construction of a major cable-stayed bridge is underway that will boost connections from capital Delhi to its surrounding areas. The bridge is being built in a bid to ease growing interstate traffic movement between Delhi and the surrounding North Indian states of Punjab, Uttar Pradesh, Haryana and Himachal Pradesh. Named Signature Bridge, this is a landmark structure due to its design aesthetics and
  • Ermont’s versatile continuous asphalt plants
    April 11, 2024
    The design features a single drum and a single burner but is able to deliver a mix containing a high percentage of recycled material.
  • Special concrete paver for UK road job
    January 5, 2015
    A specially adapted Wirtgen SP25i concrete slipformer has been used on the M6 motorway near Cannock in the UK. The machine worked together with a Wirtgen ISF25i (independent side feeder) in order to pave a concrete slab under difficult conditions. With an overall length of 373km, the M6 is the longest and one of the most heavily congested motorways in the UK. The M6 connects the M1 motorway near Rugby with Carlisle near the Scottish border. But due to the steadily growing volume of traffic, the Highways