Skip to main content

Asphalt plants use recycled asphalt, reduce costs

Cesan, the Turkey-based supplier of asphalt plants and related products, says it is following a customer-oriented development strategy and anticipating their needs. "By providing customers with quality, delivery, installation, instruction and after-sale services, we are setting high standards and applying advanced technology developing our business," says Çesan. Looking to the environment, Çesan says it produces and manufactures dust collector systems under licence from B.M.D. GARANT.
February 29, 2012 Read time: 4 mins
181 Cesan, the Turkey-based supplier of asphalt plants and related products, says it is following a customer-oriented development strategy and anticipating their needs.

"By providing customers with quality, delivery, installation, instruction and after-sale services, we are setting high standards and applying advanced technology developing our business," says Çesan.

Looking to the environment, Çesan says it produces and manufactures dust collector systems under licence from B.M.D. GARANT.

"Çesan manufactures asphalt plants, coolers and dust collector systems using the latest technologies, according to world standards, and all our products are environmental friendly. Environmental responsibility is critical to Çesan.

"The company's plants can mix a minimum 15% recycled asphalt pavements (RAP) into the asphalt mix, and by using RAP, natural aggregate resources will be saved and the asphalt binder in the old pavement will be reused at a lower cost than the new asphalt binder," says the company.

"Çesan plants can reduce energy consumption, greenhouse gas emissions and improve efficiencies by reducing fuel consumption at the asphalt plant with its completely self-designed dryer which operates in basic principle heat transfer to the aggregate. For each tonne of asphalt a minimum 1litre of fuel can be saved."

Balama Prima's market aims

Balama Prima Equipment is hoping to develop market share in the asphalt highway construction sector with its latest asphalt mixing plants.

The road engineering equipment manufacturer and supplier is based in Hong Kong and has 30 years' experience in manufacture and after-sales service, while its D&G asphalt plant subsidiary is based in the Chinese capital, Beijing.

D&G produces the DG3000 (240tonnes/hr) and DG4000 (320tonnes/hr) asphalt plants. The CK Series of container asphalt mixing plants are its latest products.

Balama Prima's deputy general manager, international division, Frank Xu, said the compact configuration of the CK Series (its four models produce between 100-200tonnes/hr) reduces footprint and adapts for standard container transport.

"All components and structures are designed and manufactured to fit into a standard container. The semi-mobile steel base allows for quick installation and disassembly without the need for foundation fixtures.

"The advanced design provides a roomy services passage and maintenance access, while the ProfiBus control system of the CK series utilises distributing control technology," said Mr Xu.

Benninghoven celebrates with new plant

167 Benninghoven, the German company celebrating its centenary this year, has introduced an additional product.

The company is finishing off the range in its bitumen systems by showing a containerised emulsion plant with a capacity rated at 30tonnes/hr.

Benninghoven, which manufactures equipment such as mobile, containerised and stationary asphalt mixing and recycling plants; process control systems; additive systems, and combination burners and polymer plants, said a lot of interest had been shown during the show due to "the special features installed."

Also new from Benninghoven is a mixing unit, which forms the weighing and mixing section or "heart" of a Concept-type TBA asphalt mixing plant capable of producing 320tonnes/hr.

Concept is the Benninghoven designation for an asphalt plant range that, without compromising output, quality, environment or operation cost efficiency, still affords a high degree of mobility.

The company was also nominated in the 242 INTERMAT Innovation Awards, together with French company Eiffage, for a fully-mobile hydraulic self-erecting plant concept. It contains a secondary recycling drum with a crushing facility, and this ensures a perfect grading and quality of the recycling material. The whole plant is rated at 450tonnes/hr in fully mobile configuration.

Benninghoven's latest burner development is a combination burner for coal, natural gas and oil. This allows the operating company to  always work with the cheapest fuel, said the company.



























For more information on companies in this article

Related Content

  • Benningoven builds special plant for Norwegian firm
    August 18, 2015
    Benninghoven has built an asphalt plant specially to order for a customer in Norway. Contractor Veidekke had a tight timeframe in which the plant could be erected at the firm’s chosen site in Sörli, as well as specific requirements as to its configuration. Benninghoven was able to construct the special TBA 4000 UC asphalt mixing plant to the firm’s request. A notable feature of the plant is that its large capacity materials towers stand 33m high. The order was received in January 2014, with the plant the
  • Mobile plant provides asphalt answer at airport
    September 30, 2013
    The project to upgrade Kassel-Calden Airport in Germany is providing a much improved facility. Opened in 1970, the original airport had a short runway that was not suited to predicted traffic volumes and current standards so a complete reconstruction of the facility has been carried out. The €271 million investment in the facility is expected by the developers to provide a strong economic benefit to the area. The original airport was built on an area of over 200ha and a new and longer runway has been con
  • Benninghoven’s modern masterpiece
    April 4, 2013
    In 2012 Benninghoven were commissioned by Kostmann, an Austria-based consortium of companies involved in the production and refinement of raw materials, to build an asphalt mixing plant that included a stone tower silo system. The plant - TBA-3000-U –was to be sited at Weitendorf, a location offering good access to the motorway, the Styria regional capital, Graz, and the Austria-Slovenia border. However, the close proximity of agricultural land and private residential areas called for an adherence to strict
  • Mixing recycled and fresh asphalt reduces costs
    February 14, 2012
    An innovative asphalt plant is allowing the use of recycled materials and achieving major cost benefits - Mike Woof reports. UK construction firm FM Conway is seeing the benefit of the €11.5 million (£10 million) it has invested in its asphalt production facilities at Erith in Kent, close to UK capital London, since buying the site in 2005. The biggest single investment in the facility has been a new Benninghoven asphalt plant, which was commissioned in June 2010 and is now the core of the Erith operation.