Skip to main content

Wirtgen scores a first in road recycling

Ireland is now using road recycling techniques in County Cork, with a Wirtgen WR2400 playing an important role. The 3.5km trial is pointing the way for future road rehabilitation projects in the country and is being carried out on a stretch of the busy N71, which links Cork with the peninsula in the south west of Ireland. This three-lane carriageway provides an important link as it is popular with tourists and the trial is being carried out between the towns of Inishannon and Bandon. The 3.5km trial has bee
July 17, 2012 Read time: 2 mins
Ireland is now using road recycling techniques in County Cork, with a 2395 Wirtgen WR2400 playing an important role. The 3.5km trial is pointing the way for future road rehabilitation projects in the country and is being carried out on a stretch of the busy N71, which links Cork with the peninsula in the south west of Ireland. This three-lane carriageway provides an important link as it is popular with tourists and the trial is being carried out between the towns of Inishannon and Bandon. The 3.5km trial has been commissioned by the 5525 National Roads Authority and is employing a Wirtgen WR2400 self-propelled soil stabiliser/recycler owned and operated by Staplestown Ground Stabilisation of Murrintown, County Wexford.

However, the N71 trial looks set to lead to increased use of road recycling techniques, cutting costs and reducing the quantities of new materials required. Staplestown reclaimed and recycled the material from the existing pavement and, in places, changed the camber of the new road at the same time. For this, the carriageway was prepared in advance of the WR2400 using a 1194 Vögele 1803-2 paver, operated by Arkil, of County Kildare and also supplied by Wirtgen Ireland. The paver was used to lay a granular material on top of the existing pavement to correct the road camber and aid drainage. The process involved reworking the existing bituminous surface and granular base to a depth of around 300mm. The WR2400 recycler machine pulverised the material to the required depth, mixed and re-laid the materials in a single pass.

On some sections of the road a patented polymer additive was also mixed with the cement to improve flexural strength, while water was added where necessary. When the additives were mixed, compaction of the layer was carried out conventionally using a 228 Hamm 3520 single drum machine. The recycled stabilised layer was then surfaced with a bituminous base and wearing course. In total, some 28,000m² of road surface was recycled on the N71 trial, representing some 8,400m³ of material.

For more information on companies in this article

Related Content

  • Soil compaction innovations abound
    October 26, 2012
    Manufacturers continue to innovate with sophisticated new soil compaction machines - Mike Woof reports This year has seen the introduction of a series of new soil compaction machines, as manufacturers develop their product ranges. Meeting emission legislation requirements in Europe and North America has helped drive firms to install the latest engine designs. Meanwhile machines have also evolved as companies further refine operating features. The global market for compaction machines has been dominated by
  • New asphalt pavers deliver better surface quality
    February 13, 2012
    Progressive paving improvements are offering better surface quality
  • Clever electric solution for embankment stabilisation
    August 28, 2013
    A highly innovative solution for road embankment stabilisation has helped save costs by up to 30% over conventional techniques. Balfour Beatty Mott MacDonald has used electrical current to stabilise embankments on a busy UK dual carriageway, avoiding disruption to motorists, cutting carbon by 40% and costs by 30%, and producing zero waste When slope failure was detected on embankments carrying the popular A21 dual carriageway, Balfour Beatty Mott MacDonald pioneered a novel technique to tackle the prob
  • KwaMhlanga Group buys Rapidmix concrete plant for South African roadwork
    May 14, 2018
    Rapid International of County Armagh, Northern Ireland, has supplied KwaMhlanga Group (Gauteng province, South Africa) with a new Rapidmix 400CW mobile continuous concrete mixing plant to produce road sub-base in South Africa. KwaMhlanga Group bought the Rapidmix plant for road rehabilitation via base layer stabilisation and road construction using sub-base layer stabilisation. The group’s previous production process resulted in inaccurate blending of emulsions and cement into aggregates and lower than des