Skip to main content

Wirtgen scores a first in road recycling

Ireland is now using road recycling techniques in County Cork, with a Wirtgen WR2400 playing an important role. The 3.5km trial is pointing the way for future road rehabilitation projects in the country and is being carried out on a stretch of the busy N71, which links Cork with the peninsula in the south west of Ireland. This three-lane carriageway provides an important link as it is popular with tourists and the trial is being carried out between the towns of Inishannon and Bandon. The 3.5km trial has bee
July 17, 2012 Read time: 2 mins
Ireland is now using road recycling techniques in County Cork, with a 2395 Wirtgen WR2400 playing an important role. The 3.5km trial is pointing the way for future road rehabilitation projects in the country and is being carried out on a stretch of the busy N71, which links Cork with the peninsula in the south west of Ireland. This three-lane carriageway provides an important link as it is popular with tourists and the trial is being carried out between the towns of Inishannon and Bandon. The 3.5km trial has been commissioned by the 5525 National Roads Authority and is employing a Wirtgen WR2400 self-propelled soil stabiliser/recycler owned and operated by Staplestown Ground Stabilisation of Murrintown, County Wexford.

However, the N71 trial looks set to lead to increased use of road recycling techniques, cutting costs and reducing the quantities of new materials required. Staplestown reclaimed and recycled the material from the existing pavement and, in places, changed the camber of the new road at the same time. For this, the carriageway was prepared in advance of the WR2400 using a 1194 Vögele 1803-2 paver, operated by Arkil, of County Kildare and also supplied by Wirtgen Ireland. The paver was used to lay a granular material on top of the existing pavement to correct the road camber and aid drainage. The process involved reworking the existing bituminous surface and granular base to a depth of around 300mm. The WR2400 recycler machine pulverised the material to the required depth, mixed and re-laid the materials in a single pass.

On some sections of the road a patented polymer additive was also mixed with the cement to improve flexural strength, while water was added where necessary. When the additives were mixed, compaction of the layer was carried out conventionally using a 228 Hamm 3520 single drum machine. The recycled stabilised layer was then surfaced with a bituminous base and wearing course. In total, some 28,000m² of road surface was recycled on the N71 trial, representing some 8,400m³ of material.

For more information on companies in this article

Related Content

  • Deep and wide with Wirtgen’s W 100 CFi compact milling machine
    May 14, 2018
    The spread of fibre-optic cables, especially for broadband internet access, is advancing rapidly across the world. The Upper Austrian district of Schärding, not far from the German border, is no exception. Engelhartszell is the second community to benefit from this technology. And the contractor, Hemmelmair Frästechnik from Linz, is also making use of cutting-edge technology - in this case made from steel and carbide. A Wirtgen W 100 CFi compact milling machine with deep milling unit is being used for tren
  • Mallorca airport runway upgrade with machine control
    April 13, 2017
    The latest machine control technology has played an important role in an airport runway upgrade for Mallorca. The Spanish island has long been a major tourist destination and its airport has been struggling to cope with demand, handling around 26 million passengers in 2016. Palma de Mallorca Airport is the third largest airport in Spain and during the peak summer holiday period, the massive influx of tourists makes it one of the busiest airports in Europe.
  • Time, money and the environment – reducing the costs of a road project
    April 23, 2013
    Road construction has evolved considerably in recent years and today more options are available, offering greater longevity and durability, lowered costs, faster application and reduced impact on the environment. The fact that more options are available, however, means that more critical decisions must be made in order to ensure that the optimal solution is selected for the specific needs of each project. In this article we will look at some of the variables that should be considered, while examining the va
  • Road recycling developments coming to market
    March 22, 2017
    Major manufacturers are introducing new machines for road milling and recycling that will boost output and lower the cost/m - Mike Woof writes New machines for milling and road recycling will offer increased performance and productivity than earlier generation equipment. Higher quality cutting will help contractors achieve smoother surfaces and considerably lower paving costs also. Meanwhile new recycler/stabiliser machines will offer a better cost/m and improve the economics of road recycling for contra