Skip to main content

Wirtgen scores a first in road recycling

Ireland is now using road recycling techniques in County Cork, with a Wirtgen WR2400 playing an important role. The 3.5km trial is pointing the way for future road rehabilitation projects in the country and is being carried out on a stretch of the busy N71, which links Cork with the peninsula in the south west of Ireland. This three-lane carriageway provides an important link as it is popular with tourists and the trial is being carried out between the towns of Inishannon and Bandon. The 3.5km trial has bee
July 17, 2012 Read time: 2 mins
Ireland is now using road recycling techniques in County Cork, with a 2395 Wirtgen WR2400 playing an important role. The 3.5km trial is pointing the way for future road rehabilitation projects in the country and is being carried out on a stretch of the busy N71, which links Cork with the peninsula in the south west of Ireland. This three-lane carriageway provides an important link as it is popular with tourists and the trial is being carried out between the towns of Inishannon and Bandon. The 3.5km trial has been commissioned by the 5525 National Roads Authority and is employing a Wirtgen WR2400 self-propelled soil stabiliser/recycler owned and operated by Staplestown Ground Stabilisation of Murrintown, County Wexford.

However, the N71 trial looks set to lead to increased use of road recycling techniques, cutting costs and reducing the quantities of new materials required. Staplestown reclaimed and recycled the material from the existing pavement and, in places, changed the camber of the new road at the same time. For this, the carriageway was prepared in advance of the WR2400 using a 1194 Vögele 1803-2 paver, operated by Arkil, of County Kildare and also supplied by Wirtgen Ireland. The paver was used to lay a granular material on top of the existing pavement to correct the road camber and aid drainage. The process involved reworking the existing bituminous surface and granular base to a depth of around 300mm. The WR2400 recycler machine pulverised the material to the required depth, mixed and re-laid the materials in a single pass.

On some sections of the road a patented polymer additive was also mixed with the cement to improve flexural strength, while water was added where necessary. When the additives were mixed, compaction of the layer was carried out conventionally using a 228 Hamm 3520 single drum machine. The recycled stabilised layer was then surfaced with a bituminous base and wearing course. In total, some 28,000m² of road surface was recycled on the N71 trial, representing some 8,400m³ of material.

For more information on companies in this article

Related Content

  • New methods allow concrete testing on the spot
    July 20, 2015
    This month we look at two new methods which are allowing concrete to be tested on the spot, and [over the page] we catch up on the latest news from concrete testing equipment suppliers - Kristina Smith writes Sometimes test results can be very bad news. If the concrete pavement or bridge abutment has already been poured, and if the concrete does not meet the specification, the outcome could be very expensive remedial work.
  • Empa tests string as bitumen replacement
    May 21, 2021
    The Swiss Federal Laboratories for Materials Testing and Research Centre (Empa) has been testing alternate layers of aggregate and string laid out by a robotic arm (photo courtesy Empa)
  • Bolivia’s new highway
    October 10, 2017
    Bolivia’s new highway will provide better access into mountain areas – Mauro Nogarin writes At the beginning of 2015, work began on the construction and paving for the Tupiza - Atocha - Uyuni highway project. The route is located in Bolivia’s Potosí department: it is 189m in length and forms part of the Southwest Basic Road Network (RVF) of Bolivia. The completion of this important route is requiring funding worth US$150 million, of which 72% is being delivered through loans from the European Investment
  • US highway rebuild uses hard-wearing asphalt
    July 18, 2012
    Guntert & Zimmerman equipment is being used to create a new hard-wearing asphalt surface on a key Interstate highway in the US state of Kansas as Mike Woof reports A busy Interstate highway in the US is now benefiting from a new, long-lasting surface. The road, Interstate 70 in Western Kansas, was in need of resurfacing. The full-depth asphalt roadway, up to 508mm thick in certain sections, had reached the end of its working life.