Skip to main content

Runway road rehabilitation

The Frankfurt/Hahn Airport is benefiting from an upgrade to its facilities as well as its road links that will help cope with increased traffic. The site was commissioned as a civilian airport in 1993 and is one of the fastest growing German airports as well as being the fourth largest cargo airport in Germany.
February 29, 2012 Read time: 3 mins
The BOMAG milling machines worked reliably within a tight time frame
The Frankfurt/Hahn Airport is benefiting from an upgrade to its facilities as well as its road links that will help cope with increased traffic. The site was commissioned as a civilian airport in 1993 and is one of the fastest growing German airports as well as being the fourth largest cargo airport in Germany. Upgrade work to the B50 Bundestrasse that connects with the airport is of prime importance and contractor Beitz-Fräsdienstleistungen is widening a 7.5km section of the road. The work will see the road widened and upgraded from two lanes to four-lane and this has been speeded by the high productivity of 172 Bomag planing equipment.

The work was carried out in three different stages with the first stage being planing to a depth of 40mm over a length of 7.5km, an area of 50,000m2. This work removed around 4,500tonnes of material and 180 truck loads were required to haul the milled cuttings away. The second stage was the milling of another 4,500m2 of surface to improve weak points in the road structure, which removed 1,350tonnes of binder and base layers and required a further 55 truck loads to haul the material away. The third and final stage of the milling job was to remove a 150m stretch of 6m wide binder and base layers to a depth of 320mm in front of bridges and this required the removal of 700tonnes of material in a further 28 trucks. In all the milling work required some 6,550tonnes of material to be removed.

The work had to be finished within a tight time frame and the BOMAG BM 2000/60 cold planers worked reliably and productively within the schedule. The planing work had to be completed within a single week during the day from 06.30-17.00 and with a public holiday on the Thursday, the time frame was tighter still. In spite of the surface layer being hard and only a few years old, an average milling speed of 25 m/min was achieved over the 7.5km during the first stage of the planing work. This gave a perfect, clean planed surface that allowed for quick, precise re-laying of the new surface and reduced the time needed for sweeping the road afterwards. During all three stages the average fuel consumption was an encouraging 60-65litres/hour, while cutter wear was minimised due to the effective water spraying system for the planer. Productivity was further boosted by the automatic settings that returned the cutting depth to the same height when each truck carrying the milled material was moved into place under the discharge conveyor.

For more information on companies in this article

Related Content

  • Brazilian contractor uses novel methods for high quality road
    January 5, 2015
    Cold-in place recycling method provides fast road rebuild in Brazil In Brazil a road contractor has carried out a high quality road rebuilding job, using novel techniques. Contractor Brown Brown is located in Santa Teresinha in the state of Bahia and recently carried out a two-week job for the company to rehabilitate sections of highway BR-381. The highway is an important route in Brazil and runs from Sao Paulo to Belo Horizonte. Highway BR-381 or Rodovia Fernão Dias, as it is called, stretches some 576km
  • Concrete runway surface for Indonesian airport
    May 14, 2020
    The new Yogyakarta International Airport in Indonesia is seeing the benefit of a high-quality runway surface. The runway was built quickly and efficiently to a high standard, using the latest equipment. In all, 11 slipform pavers from Wirtgen played a key role in the airport’s construction.
  • Innovations introduced to optimise milling
    September 28, 2015
    New developments for the milling machine sector should help optimise performance, as well as increase health and safety standards for site personnel Advances in the milling machine market generally focus on new models being available or developments to drums and cutters. However some rather different developments are taking place that could well deliver long-term improvements for health and safety as well as the quality of work carried out, optimising milling operations. Earlier this year, new guideli
  • Novel twin layer paving technology saves time
    February 28, 2012
    German paver specialist Vögele reports that market acceptance is growing for its novel twin layer paving technology