Skip to main content

Recycling option

Roadtec is offering a new cold recycling machine, the RT-500, aimed at duties in projects using the recycling train concept. Electrically powered by a Cat C9 generator set, the RT-500 can handle up to 600 tonnes/hour of material and is designed to crush and screen the recycled asphalt pavement (RAP) produced by an RX-900 cold planer. It has a JCI double deck screen that sorts milled material provided by the RX-900's conveyor. Any oversized material is fed back into the RT-500's Telsmith 3048 impact crusher
February 22, 2012 Read time: 2 mins
1252 Roadtec is offering a new cold recycling machine, the RT-500, aimed at duties in projects using the recycling train concept.

Electrically powered by a 2294 CAT C9 generator set, the RT-500 can handle up to 600 tonnes/hour of material and is designed to crush and screen the recycled asphalt pavement (RAP) produced by an RX-900 cold planer. It has a JCI double deck screen that sorts milled material provided by the RX-900's conveyor. Any oversized material is fed back into the RT-500's 2987 Telsmith 3048 impact crusher and back to the screen via a two-conveyor return circuit. The conveyors have cleated belts for maximum production while a water spray system prevents dust build up on rollers and the conveyors are covered for safety and to prevent roll-off.

Material that passes the screen drops onto a 1.22m wide weigh belt with an accurate electronic scale that communicates with the blending computer and adjusts the flow of additives going into the RT-500's JCI/KPI Model 52 pugmill twin shaft mixer with a capacity of 600tonnes/hour. After mixing the material is discharged in a windrow onto the roadway.

The Roadtec RX-900 cold planer provides the propulsion for the recycling train and tows the RT-500 cold recycler and a nurse tank for the emulsions, as well as a water truck and a slurry tanker. The RX-900 also pushes another emulsion tanker and slurry tank when they are present to refill tankers hooked to the train. Those two replenishing tankers are attached to the train long enough to pump off their products and then go to a staging area where they are refilled to return to the train.

A windrow loader also follows the train to pick up material and feed it to a conventional paver.

For more information on companies in this article

Related Content

  • Sandvik supporting aggregate production in Panama
    February 20, 2014
    Located 40km north of Panama City, Panama Development of Infrastructure (PDI) is assisting the Petaquilla Gold Mine, part of Petaquilla Minerals, in producing high quality aggregates from excavated materials at the mine. In order to support the activities of Petaquilla Minerals, the only mining company currently operating in Panama, PDI is using a selection of Sandvik drilling, crushing and screening equipment, all manufactured by, which has been supplied, and is supported by, Sandvik’s distributor in Pana
  • Concrete mixing technology offers advanced recipes
    February 13, 2012
    Modern concrete production plants are using technology to offer more sophisticated mix recipes as Patrick Smith reports. The growing trend towards ever more sophisticated concrete recipes calls for fully developed mixing technology. Companies are responding to the challenges with equipment that offers new levels of sophistication including computer controls and units that can deliver a huge variety of mix recipes.
  • Cold road reclamation in South Africa
    July 18, 2012
    Raubex Construction’s new Cat RM500 rotary mixer is proving its worth on a road reclamation work on a South African highway Part of an extensive motorway network some 185km long, South Africa’s ongoing Gauteng Freeway Improvement Project (GIFP) is creating a modern, world-class toll route system. The new road will provide major impetus to socio-economic growth in the country’s most populous and commercially active region. Being built in stages by the South African National Roads Authority (SANRAL), these r
  • UK’s First Powerscreen Premiertrak 600 Goes to WH Malcolm Group
    January 4, 2016
    Malcolm Construction Services has taken delivery of the UK’s first Powerscreen Premiertrak 600 mobile jaw crusher. The purchase was from appointed Powerscreen distributor Blue Machinery Scotland and is working alongside other Powerscreen crushing and screening equipment, processing quarried Basalt at Malcolm’s Loanhead Quarry, Bieth near Glasgow. Blue Machinery has also purchased a new 1150 Maxtrak cone crusher to achieve type 1 sizes for drainage and concrete aggregate. The quick and easy to assemble