Skip to main content

PlasticRoad on the path to production

The maker of a prefab bike path said pilot projects have been a success.
By David Arminas July 31, 2020 Read time: 2 mins
A million bicycle passes later, PlasticRoad is the real thing

The world’s first plastic surfaced bike path, laid in the Netherlands, has recorded its millionth crossing, according to PlasticRoad, the company that makes the surface.

PlasticRoad – also the name of the product – is made from recycled plastic waste. The company is an initiative of KWS - a VolkerWessels company – as well as Wavin and Total. It said that after one and half years of testing and development into a design suited for industrial production, the technology is ready to be launched on the market. Industrial manufacture of the PlasticRoad will start in the first quarter of 2021.

The results of the two 30m bike path pilot projects in the Netherlands show that it is possible to construct prefabricated roads consisting of recycled plastic waste. Each pilot contains about 1,000kg of recycled plastics, the equivalent of 218,000 plastic cups. The pilot version of the PlasticRoad has cut CO₂ emissions by between 50% and 70% compared to conventional bike paths made from asphalt or concrete slabs, claims the company.

The definite version of PlasticRoad will be more rugged and 2.5 times stronger than the test sections laid in Zwolle and Giethoorn. This makes the PlasticRoad suited for applications like parking lots and the company said it is preparing the first pilot project for this particular application. The company also said that is a step closer to realising the use of PlasticRoad for cars and other road traffic.

The hollow sections under the PlasticRoad’s surface are intended to quickly store sudden precipitation runoff and gradually allow it to infiltrate the subsoil. This climate-adaptive solution turns out to work very well in practice. The highest water level measured within the PlasticRoad was only 48% of the available storage capacity at the Zwolle test site. The water subsequently infiltrates the subsoil within the next two days – as predicted.

The company said it will look at clients in the Netherlands and neighbouring countries, after which they expect to scale up to markets in other parts of the world.

Related Content

  • Tackling winter maintenance
    May 8, 2012
    Winter weather often brings traffic chaos, and authorities have to be ready to tackle it as Patrick Smith reports. Good winter maintenance is rarely noticed, and it is only when things go wrong that it becomes a public issue. "When sudden bouts of cold weather bring traffic chaos, icy roads receive high-profile coverage and local authorities are criticised, often unfairly, for not affording greater protection," says the Highways Term Maintenance Association (HTMA), the UK's top trade body for road mainten
  • Lowering construction machine exhaust emissions
    November 6, 2017
    The alternatives to diesel fuel as a power source continue to grow as firms move to cut emissions - Mike Woof writes. Only the most myopic could have failed to notice that times are changing in terms of engine technology. In the on-highway automotive sector as well as for the off-highway construction machine segment, manufacturers are looking to lower tailpipe emissions. Similar technologies have been employed in both on-highway and off-highway sectors, although those solutions have been adapted to better
  • “It’s road maintenance stupid,” MEP Michael Cramer tells pavement preservation and recycling summit PPRS Paris 2015
    February 23, 2015
    Road owners around the world “need a highway to heaven” according to Michael Cramer MEP, chairman of the European Parliament transport committee. Speaking at PPRS Paris 2015, the pavement preservation and recycling summit, Cramer said that Europe’s current road policy “lies somewhere between AC/DC’s Highway to Hell and Led Zeppelin’s Stairway to Heaven” and that, to mis-quote Bill Clinton, the EU needs to start thinking “it’s road maintenance stupid” whenever the subject of highway investment is under consi
  • Peru’s Oyón -Ambo Highway presents challenges
    August 30, 2022
    Peru’s Oyón-Ambo highway project represents a landmark in construction for the country, while facing significant technical challenges – Paula Chapple, editor of Carreteras Pan-Americana (CPA), writes